Ferrari 599 Educative Documentary (English)

00:45:35
https://www.youtube.com/watch?v=KkKHAMmrDcA

Sintesi

TLDRThe video provides an in-depth look at the manufacturing process of the Ferrari 599, the fastest and most powerful production car ever created by Ferrari. It highlights the factory in Maranello, Italy, where skilled workers and advanced technology come together to produce this high-performance sports car. The video details the various stages of production, including the casting of the V12 engine, the crafting of the aluminum body, and the meticulous quality control measures in place. It emphasizes the blend of art and engineering that defines Ferrari, showcasing the car's luxurious features and exceptional performance capabilities. The final assembly and testing processes are also covered, illustrating the dedication to excellence that goes into every Ferrari.

Punti di forza

  • 🏎️ Ferrari 599 is the fastest production car ever designed.
  • 🏭 Manufactured in Maranello, Italy, blending art and engineering.
  • πŸ”§ Features a powerful V12 engine with 620 horsepower.
  • πŸ’° Priced over $260,000, showcasing luxury and performance.
  • 🌍 The factory includes unique features like a wind tunnel and private racetrack.
  • πŸ› οΈ Each engine component is crafted with meticulous attention to detail.
  • πŸš— The body is made of lightweight aluminum alloy for better performance.
  • πŸ” Rigorous quality control ensures only the best cars leave the factory.
  • 🏁 The 599 undergoes extensive testing to meet performance benchmarks.
  • 🎨 Ferrari's craftsmanship turns cars into works of art.

Linea temporale

  • 00:00:00 - 00:05:00

    Ferrari introduces its latest model, the Fano 599, a high-performance sports car that combines luxury and speed, engineered with precision akin to that of a spacecraft. This car is the fastest and most powerful production vehicle Ferrari has ever created, with a price tag exceeding $260,000.

  • 00:05:00 - 00:10:00

    Ferrari's legacy is rooted in high performance and breathtaking design, with a history that spans decades. The company has evolved from creating racing cars to producing street-legal vehicles that embody the spirit of racing while being suitable for everyday use, culminating in the creation of the Fano 599.

  • 00:10:00 - 00:15:00

    The manufacturing process of the Fano 599 takes place in Ferrari's state-of-the-art factory in Maranello, Italy, where skilled workers handcraft each component. The factory features advanced technology, including a wind tunnel for aerodynamics testing and a private racetrack for vehicle trials, ensuring that every Ferrari is built to perfection.

  • 00:15:00 - 00:20:00

    The Fano 599's V12 engine is crafted with meticulous attention to detail, starting from the foundry where the engine components are cast. Unlike mass production, Ferrari produces each part individually, ensuring the highest quality and performance standards are met for the powerful engine that can reach speeds over 200 mph.

  • 00:20:00 - 00:25:00

    The body of the Fano 599 is designed not only for aesthetics but also for aerodynamics, creating downforce that enhances handling and traction. The chassis is constructed from aluminum alloy, providing strength and lightness, essential for high-speed performance. Each chassis undergoes rigorous testing to ensure it meets Ferrari's high standards.

  • 00:25:00 - 00:30:00

    The assembly process involves both robotic precision and skilled craftsmanship, with robots applying rivets and testing for flaws. The engine and body are meticulously assembled, ensuring that every component fits perfectly to withstand the stresses of high-speed driving.

  • 00:30:00 - 00:35:00

    The paint shop utilizes advanced technology to apply a flawless finish to the Fano 599, including anti-corrosion treatments and multiple layers of paint. Each vehicle undergoes a final quality check to ensure that the paint job meets Ferrari's exacting standards before moving on to the final assembly.

  • 00:35:00 - 00:40:00

    The interior of the Fano 599 is handcrafted from premium leather, with a focus on luxury and comfort. Each piece is meticulously sewn and assembled, reflecting the high standards of craftsmanship that Ferrari is known for, allowing customers to customize their vehicles to their preferences.

  • 00:40:00 - 00:45:35

    Finally, the Fano 599 undergoes rigorous testing on Ferrari's racetrack to ensure it meets performance benchmarks. Test drivers evaluate the car's handling, acceleration, and overall performance, ensuring that it lives up to Ferrari's reputation for excellence before being delivered to eager customers.

Mostra di piΓΉ

Mappa mentale

Video Domande e Risposte

  • What is the Ferrari 599?

    The Ferrari 599 is the fastest and most powerful production car ever designed by Ferrari.

  • Where is the Ferrari 599 manufactured?

    The Ferrari 599 is manufactured in Maranello, Italy.

  • What type of engine does the Ferrari 599 have?

    The Ferrari 599 features a V12 engine that produces 620 horsepower.

  • How fast can the Ferrari 599 go?

    The Ferrari 599 can reach speeds of over 200 mph.

  • What is the price of the Ferrari 599?

    The price of the Ferrari 599 is over $260,000.

  • What materials are used in the Ferrari 599's construction?

    The Ferrari 599 is constructed using aluminum alloy for its body and chassis.

  • How long does it take to build a Ferrari 599?

    It takes nearly two months to create a Ferrari 599.

  • What unique features does the Ferrari factory have?

    The factory includes a wind tunnel, a private racetrack, and an engine works flooded with natural light.

  • What is the significance of Ferrari's craftsmanship?

    Ferrari's craftsmanship combines high-performance engineering with artistic design, making each car a unique masterpiece.

  • What kind of testing does the Ferrari 599 undergo?

    The Ferrari 599 undergoes rigorous testing on both the racetrack and real-world environments to ensure performance and safety.

Visualizza altre sintesi video

Ottenete l'accesso immediato ai riassunti gratuiti dei video di YouTube grazie all'intelligenza artificiale!
Sottotitoli
en
Scorrimento automatico:
  • 00:00:00
    [Music]
  • 00:00:04
    Ferrari for decades one of the most
  • 00:00:07
    legendary names and
  • 00:00:10
    Automobiles now a new model is hitting
  • 00:00:12
    the
  • 00:00:16
    streets one and a/4 tons of high
  • 00:00:19
    performance sports
  • 00:00:21
    car engineered with the Precision of a
  • 00:00:26
    spacecraft the fastest most powerful
  • 00:00:29
    production car Ferrari has ever
  • 00:00:34
    designed and this is where it's being
  • 00:00:38
    made inside Ferrari's ultimate
  • 00:00:54
    Factory high-end sports
  • 00:00:58
    car fast
  • 00:01:00
    [Music]
  • 00:01:02
    luxurious and very very
  • 00:01:05
    expensive each has its own claim to
  • 00:01:09
    fame but one has become an icon
  • 00:01:17
    Ferrari to some it's a
  • 00:01:22
    car to others it's a work of
  • 00:01:28
    art to many it's the perfect Fusion of
  • 00:01:32
    both the name Ferrari conjures high
  • 00:01:36
    performance and breathtaking
  • 00:01:41
    design few cars have carried such an
  • 00:01:44
    aura of Legend and Mystique through the
  • 00:01:49
    decades the Ferrari of the Formula 1
  • 00:01:53
    track the winningest name in the history
  • 00:01:56
    of the sport
  • 00:02:00
    the Ferrari of the open road an iconic
  • 00:02:04
    sports car of the
  • 00:02:10
    ages whether for the racetrack or for
  • 00:02:12
    the road every Ferrari is
  • 00:02:15
    [Music]
  • 00:02:17
    handcrafted Northern Italy the town of
  • 00:02:21
    Marinello this is the site of Ferrari's
  • 00:02:23
    ultimate
  • 00:02:27
    Factory part high-tech garage
  • 00:02:33
    part Art
  • 00:02:36
    Studio a place where raw metal is
  • 00:02:38
    transformed into raw
  • 00:02:42
    power and where cars are created like
  • 00:02:48
    sculptures its buildings are every bit
  • 00:02:50
    as sleek and modern as the cars created
  • 00:02:54
    here because Ferrari makes cars for the
  • 00:02:57
    street and for the racetrack the factory
  • 00:03:00
    boasts some unique
  • 00:03:03
    features a wind tunnel for research and
  • 00:03:06
    development designed by Italy's super
  • 00:03:08
    architect Renzo
  • 00:03:12
    Piano an engine works flooded by natural
  • 00:03:16
    light with trees to provide exactly the
  • 00:03:18
    right humidity for engine
  • 00:03:23
    construction even a 2-m private RAC
  • 00:03:26
    trck used to trial Ferrari's latest race
  • 00:03:29
    cars and Road tested sports
  • 00:03:33
    cars these are the buildings through
  • 00:03:35
    which every Ferrari makes its first
  • 00:03:37
    journey and for 3,000 workers along the
  • 00:03:40
    way being here is an Italian
  • 00:03:44
    dream for us Italians Ferrari has always
  • 00:03:47
    been a myth always I mean the boys here
  • 00:03:51
    grow up with Ferrari
  • 00:03:53
    in few Outsiders and even fewer cameras
  • 00:03:57
    are ever allowed into Ferrari's Factory
  • 00:04:01
    security is
  • 00:04:05
    intense for Ferrari's Formula 1 team
  • 00:04:07
    that's based at the factory there's the
  • 00:04:10
    everpresent threat of industrial
  • 00:04:14
    Espionage and ferrar's Formula 1 Secrets
  • 00:04:17
    go straight into its street
  • 00:04:26
    cars this is the fastest and most
  • 00:04:28
    powerful production car Ferrari has ever
  • 00:04:31
    designed the Fano
  • 00:04:35
    599 its speed tops 200 mph and it's
  • 00:04:39
    price over
  • 00:04:49
    $260,000 Ferrari's president Luca Deon
  • 00:04:53
    zimolo for me this kind of cars means
  • 00:04:57
    freedom breaking acceleration handling
  • 00:05:02
    engine music all these ingredients make
  • 00:05:04
    Ferrari something
  • 00:05:06
    [Music]
  • 00:05:08
    unique 5 years of research and
  • 00:05:10
    development have gone into Ferrari's
  • 00:05:12
    newest
  • 00:05:15
    model so have 60 years of
  • 00:05:18
    History Ferrari's legendary founder Enzo
  • 00:05:21
    Ferrari was a racing
  • 00:05:25
    purist to him Ferrari's street cars were
  • 00:05:28
    just a way to help fund his for Formula
  • 00:05:30
    1
  • 00:05:35
    team early Ferrari sports cars may have
  • 00:05:38
    been beautiful to look at but they were
  • 00:05:40
    notoriously hard to drive their racing
  • 00:05:43
    characteristics weren't suited to the
  • 00:05:45
    open
  • 00:05:47
    road but over the decades ver has moved
  • 00:05:50
    closer and closer to designing a sports
  • 00:05:52
    car that puts all the company's Formula
  • 00:05:54
    1 experience into the ultimate Street
  • 00:05:57
    Machine
  • 00:06:00
    the fiorano 599 is that
  • 00:06:04
    car Ferrari's designers and workers face
  • 00:06:07
    a daunting challenge build a car with
  • 00:06:10
    the so and speed of a Formula 1
  • 00:06:15
    racer but that handles smooth as silk on
  • 00:06:18
    real world
  • 00:06:19
    streets make it beautiful befitting the
  • 00:06:22
    Ferrari Legacy of Art and
  • 00:06:26
    motion and dress it in luxury worthy of
  • 00:06:30
    $260,000 price
  • 00:06:33
    tag race car street car work of
  • 00:06:39
    art luxury
  • 00:06:41
    item a tall order for the team at
  • 00:06:43
    Ferrari's Marinello
  • 00:06:45
    Factory it's a vast complex 45 buildings
  • 00:06:50
    with enough space to fit 50 football
  • 00:06:53
    [Music]
  • 00:06:54
    fields in all eight separate sections of
  • 00:06:57
    the factory will build the 5 9 from
  • 00:07:01
    scratch from the fires of The
  • 00:07:04
    Foundry to the beauty of the body shop
  • 00:07:08
    from the robotic Precision of the engine
  • 00:07:10
    works in the paint shop to the hand
  • 00:07:12
    crafting of the 599's leather
  • 00:07:15
    upholstery and the final assembly line
  • 00:07:18
    where it all comes
  • 00:07:19
    [Music]
  • 00:07:22
    together the Factory's first challenge
  • 00:07:25
    giving the 599 its signature trait speed
  • 00:07:31
    the 599 boasts a V12 engine putting out
  • 00:07:34
    620
  • 00:07:42
    horsepower and The Foundry is where that
  • 00:07:44
    key component begins its
  • 00:07:47
    life here Ferrari's metal workers have
  • 00:07:50
    to cast the two core elements of the
  • 00:07:53
    engine the cylinder head and the engine
  • 00:07:56
    block
  • 00:07:59
    most factories mass-produce these parts
  • 00:08:02
    but Ferrari turns them out one at a
  • 00:08:07
    time a separate mold is made for every
  • 00:08:09
    single
  • 00:08:11
    engine they're made out of compacted
  • 00:08:13
    sand and
  • 00:08:18
    resin other car companies use sand
  • 00:08:23
    casts but at high-end factories like
  • 00:08:25
    Ferrari workers finish the sand molds by
  • 00:08:28
    hand
  • 00:08:35
    it takes around 5 hours to hand finish
  • 00:08:37
    the molds for a single V12
  • 00:08:44
    engine they're fitted together like an
  • 00:08:46
    intricate three-dimensional
  • 00:08:48
    jigsaw to minimize the chance of chips
  • 00:08:51
    cracks or
  • 00:08:53
    flaws this will be cast into the
  • 00:08:55
    cylinder head of a 599
  • 00:09:01
    a flaming torch blackens the sand model
  • 00:09:04
    with a thin layer of
  • 00:09:06
    carbon the carbon layer acts as a
  • 00:09:08
    lubricant to let the molten metal flow
  • 00:09:11
    smoothly into the spaces of the
  • 00:09:14
    [Music]
  • 00:09:16
    cast it's time the molds are
  • 00:09:22
    ready the molten metal is prepared just
  • 00:09:25
    as carefully as the sand molds
  • 00:09:30
    in the melting process obviously there
  • 00:09:32
    can't be any mistakes it has to be of
  • 00:09:35
    the highest quality to be able to
  • 00:09:37
    sustain a car that goes over 200
  • 00:09:44
    [Music]
  • 00:09:47
    mph at temperatures of over 1300Β° F the
  • 00:09:52
    heart of the 599 engine begins its fiery
  • 00:09:55
    birth
  • 00:09:59
    [Music]
  • 00:10:08
    this is what they're going to
  • 00:10:10
    [Applause]
  • 00:10:12
    build this is where it
  • 00:10:16
    starts in the Ferrari Foundry the main
  • 00:10:20
    furnace is fired
  • 00:10:21
    up the metal will be cast into the core
  • 00:10:24
    of the 599's mighty engine is being
  • 00:10:26
    melted
  • 00:10:29
    some of the raw metal being fed into the
  • 00:10:31
    furnace comes from previously cast
  • 00:10:33
    components that have failed Ferrari's
  • 00:10:35
    quality
  • 00:10:38
    checks the metal melts almost instantly
  • 00:10:42
    as massive electrical charges are fired
  • 00:10:44
    through
  • 00:10:45
    it melting the two tons of metal in
  • 00:10:48
    furnace uses enough electricity in one
  • 00:10:51
    day to light a house for a year
  • 00:10:59
    the raw molten metal pours into a giant
  • 00:11:01
    Crucible for further
  • 00:11:04
    purifying at
  • 00:11:06
    1300Β° it looks like liquid
  • 00:11:09
    silver but this is a super strong super
  • 00:11:12
    secret aluminum alloy specifically
  • 00:11:15
    created for Ferrari's
  • 00:11:23
    engines nitrogen pumps through the metal
  • 00:11:26
    in The Crucible combining with any
  • 00:11:28
    impurities which float to the
  • 00:11:33
    surface the pure alloy is transferred to
  • 00:11:36
    smaller holding tanks from which the
  • 00:11:39
    engine components will be
  • 00:11:42
    cast this mold of compacted sand is
  • 00:11:44
    about to become the cylinder head of one
  • 00:11:47
    of the most powerful production car
  • 00:11:48
    engines ever
  • 00:11:50
    [Music]
  • 00:11:56
    made the metal gushes into the
  • 00:12:00
    mold there's a casting here every 10
  • 00:12:06
    minutes incredibly only one in every 50
  • 00:12:10
    components fails its quality test and is
  • 00:12:12
    sent back to the scrap
  • 00:12:14
    Heap while The Foundry casts the
  • 00:12:16
    Ferrari's B12
  • 00:12:19
    heart in another building workers
  • 00:12:22
    fashion its
  • 00:12:25
    body like many high-end sports car
  • 00:12:27
    makers Ferrari's body sh is part Art
  • 00:12:33
    Studio but while the 599 may be
  • 00:12:36
    Ferrari's latest artwork it's also a
  • 00:12:39
    masterpiece of aerodynamic
  • 00:12:43
    engineering thousands of hours have gone
  • 00:12:45
    into designing a sports car that's not
  • 00:12:48
    only beautiful but can cheat the air
  • 00:12:50
    almost as well as Ferrari's Formula 1
  • 00:12:52
    race
  • 00:12:55
    cars in essence the 599's body shape is
  • 00:12:58
    the opp opposite of an aircraft
  • 00:13:01
    Wing at high speed its streamlined body
  • 00:13:04
    creates negative
  • 00:13:06
    lift using the airf flow over and
  • 00:13:08
    through it to press the car to the
  • 00:13:15
    road at its top speed of over 200
  • 00:13:19
    mph that downforce is equivalent to a
  • 00:13:22
    400 lb weight
  • 00:13:29
    the downforce means more secure Road
  • 00:13:31
    handling and far better traction out of
  • 00:13:34
    [Music]
  • 00:13:37
    Corners the Ferrari streamlined body
  • 00:13:40
    needs strong
  • 00:13:42
    support if you want to put a Formula 1
  • 00:13:44
    race car on the street you need a
  • 00:13:47
    chassis that can take the stresses of
  • 00:13:49
    high speed and high
  • 00:13:52
    performance made entirely of aluminum
  • 00:13:55
    alloy the 599's chassis must be strong
  • 00:13:58
    enough to do three things H withstand
  • 00:14:00
    high-speed
  • 00:14:02
    impacts anchor the 500 lb V12
  • 00:14:06
    engine which produces a tremendous
  • 00:14:08
    amount of torque and
  • 00:14:11
    power the chassis also has to provide a
  • 00:14:14
    strong mount for the wheel assembly and
  • 00:14:23
    suspension at high speeds the wheels of
  • 00:14:25
    a sports car go up and down like a
  • 00:14:27
    jackhammer
  • 00:14:29
    so Ferrari equipped the 599's chassis
  • 00:14:31
    with super tough suspension
  • 00:14:34
    mounts regular cars chassis are put
  • 00:14:37
    together by machines but high
  • 00:14:39
    performance sports cars like the 599 are
  • 00:14:42
    hand
  • 00:14:44
    welded it means the chassis can be more
  • 00:14:47
    exactly shaped and the body panels more
  • 00:14:50
    precisely
  • 00:14:53
    fitted with the 599's chassis now welded
  • 00:14:56
    and the first of its body panels
  • 00:14:58
    attached
  • 00:14:59
    it's time for one of the Factory's
  • 00:15:01
    robots to take
  • 00:15:10
    over it's basically a gigantic
  • 00:15:17
    stapler the robot is programmed to
  • 00:15:20
    precisely Drive 180 rivets at specific
  • 00:15:23
    points over the entire
  • 00:15:26
    chassis the rivets give the car the
  • 00:15:29
    muscle to hold itself together at 200
  • 00:15:31
    plus
  • 00:15:33
    [Music]
  • 00:15:39
    mph but the chassis can't move down the
  • 00:15:42
    line before it passes a rigorous
  • 00:15:51
    test another robot comes into play
  • 00:15:54
    equipped with needlelike probes
  • 00:15:59
    the probes test the chassis in 800
  • 00:16:01
    different
  • 00:16:05
    places at each point they touch the
  • 00:16:12
    metal they're measuring the body against
  • 00:16:14
    a computer
  • 00:16:15
    model searching for tiny cracks in the
  • 00:16:18
    metal or any flaw in the chassis's
  • 00:16:21
    overall
  • 00:16:24
    shape if a flaw is detected the chassis
  • 00:16:27
    is sent back but that only happens to
  • 00:16:29
    one in every
  • 00:16:31
    hundred after an exhaustive examination
  • 00:16:34
    the robot arms raise for the last time
  • 00:16:37
    the 599's metal skeleton is now ready to
  • 00:16:40
    receive the rest of its sculpted body
  • 00:16:43
    [Music]
  • 00:16:48
    panels back in The Foundry the engine
  • 00:16:51
    casts are
  • 00:16:56
    complete 7 minutes later the casts have
  • 00:16:59
    cooled enough for the sand molds to be
  • 00:17:02
    removed there's nothing too Hightech
  • 00:17:05
    about this
  • 00:17:06
    process the compressed sand is just
  • 00:17:08
    shaken off the solidified
  • 00:17:14
    metal the high performance specs of the
  • 00:17:16
    599 require engine parts that are
  • 00:17:20
    perfect powerful x-rays scan the cast
  • 00:17:23
    components looking for microscopic
  • 00:17:26
    cracks or flaws in the metal
  • 00:17:29
    the slightest vibration from a defect in
  • 00:17:31
    the finished engine will be magnified at
  • 00:17:34
    high
  • 00:17:36
    speed worst case scenario the engine
  • 00:17:39
    itself could
  • 00:17:43
    fail components that pass the X-ray test
  • 00:17:46
    are hand finished then they're checked
  • 00:17:51
    again it's no surpris that Ferrari
  • 00:17:53
    Foundry workers feel they're making more
  • 00:17:56
    than just an engine
  • 00:18:01
    we create the soul and then someone else
  • 00:18:03
    adds the organs to make it
  • 00:18:08
    live in the body shop metal is becoming
  • 00:18:11
    art as the 599 Sleek outer shell meets
  • 00:18:14
    its
  • 00:18:17
    chassis when anyone thinks of a Ferrari
  • 00:18:20
    you think of two things in particular
  • 00:18:22
    one the motor immense power the sound
  • 00:18:25
    the growl of it and second the external
  • 00:18:28
    beauty of the
  • 00:18:31
    Ferrari like its chassis the Ferrari's
  • 00:18:34
    body panels are
  • 00:18:37
    aluminum it may be the most powerful
  • 00:18:40
    production car the company's ever
  • 00:18:42
    made but it's fully aluminum
  • 00:18:44
    construction means it's also one of the
  • 00:18:47
    lightest the 599 has more power
  • 00:18:50
    propelling Less
  • 00:18:57
    Car workers the do hood and trunk to
  • 00:19:00
    their Precision hinges and align them to
  • 00:19:02
    within a thousandth of an
  • 00:19:06
    inch from this point on it's all about
  • 00:19:09
    art creating a finished body that's as
  • 00:19:12
    close to Flawless as
  • 00:19:17
    possible The Body Shop Specialists check
  • 00:19:20
    for trouble spots dense or flaws no
  • 00:19:23
    matter how
  • 00:19:25
    small to Ferrari people this is no
  • 00:19:28
    longer longer a car it's a
  • 00:19:33
    sculpture in a sealed plexiglass room
  • 00:19:36
    where no spec of dust can interfere with
  • 00:19:38
    its final inspection the 599 is given
  • 00:19:41
    the thumbs up to move out of the body
  • 00:19:46
    shop we'd have to guarantee the perfect
  • 00:19:49
    shape the unique finishing consequently
  • 00:19:52
    the perfect paint job
  • 00:19:59
    this aluminum artwork is now on track
  • 00:20:01
    with a perfect
  • 00:20:03
    finish the workers of The Foundry and
  • 00:20:05
    The Body Shop have done their
  • 00:20:07
    jobs the 599 Soul has been smelted from
  • 00:20:11
    raw
  • 00:20:12
    metal its body assembled with
  • 00:20:15
    Precision but there's still a lot of
  • 00:20:17
    mechanical magic to be spun at this
  • 00:20:20
    ultimate Factory before Body and Soul
  • 00:20:22
    can come together
  • 00:20:26
    [Music]
  • 00:20:40
    at Ferrari's Marinello Factory in
  • 00:20:42
    Northern Italy The Unfinished Fano 599
  • 00:20:45
    takes its next step towards the Finish
  • 00:20:50
    Line This is Ferrari's 21st century
  • 00:20:53
    paint shop one of the most advanced of
  • 00:20:56
    its kind in any car factory
  • 00:21:01
    the environment is a high priority for
  • 00:21:03
    this paint shop most materials are
  • 00:21:07
    water-based and nearly all waste is
  • 00:21:09
    captured and
  • 00:21:17
    recycled Formula 1 Racers don't have to
  • 00:21:20
    worry about rust but the 599 is built
  • 00:21:23
    for the
  • 00:21:26
    streets before they can be painted
  • 00:21:29
    every 599 car body receives an
  • 00:21:31
    anti-corrosion
  • 00:21:35
    treatment Ferrari claims it's the most
  • 00:21:37
    advanced rust proofing in the
  • 00:21:39
    world a claim that's hard to test
  • 00:21:42
    because the chemical process going on
  • 00:21:43
    here is a trade
  • 00:21:49
    secret the on ton bodies are plunged
  • 00:21:52
    tipped and
  • 00:21:55
    shaken every one of these giant bads
  • 00:21:58
    chemically Alters the metal of the car's
  • 00:22:00
    body creating a super thin armor against
  • 00:22:03
    the
  • 00:22:06
    elements these anti-corrosion bands also
  • 00:22:09
    give the 599's body a positive
  • 00:22:11
    electrical
  • 00:22:12
    charge that's vital for the next stage
  • 00:22:14
    of the painting
  • 00:22:20
    process at the end of this tunnel lies
  • 00:22:23
    the real work of the paint shop
  • 00:22:29
    a glass walled hermetically sealed Place
  • 00:22:31
    populated by graceful robots and their
  • 00:22:33
    human
  • 00:22:37
    controllers the chambers are sealed to
  • 00:22:40
    avoid any air drafts that might cause
  • 00:22:42
    the tiny particles of primer and paint
  • 00:22:44
    to drift and create an uneven
  • 00:22:49
    finish this first coat is primer a
  • 00:22:53
    special compound that binds the actual
  • 00:22:55
    paint to the body
  • 00:22:59
    the primer is a fine dust as fine as
  • 00:23:02
    talcum
  • 00:23:04
    powder it sticks to the body because of
  • 00:23:06
    the electrical charge the metal was
  • 00:23:08
    given
  • 00:23:11
    earlier the body Glides into a giant
  • 00:23:14
    oven which bakes the primer fusing it
  • 00:23:17
    onto the metal and providing the
  • 00:23:20
    foundation layer for the Ferrari's final
  • 00:23:22
    paint
  • 00:23:25
    finish every stage of a Ferrari's
  • 00:23:28
    Construction is about
  • 00:23:30
    beauty and
  • 00:23:34
    power the 599's V12 engine is that
  • 00:23:39
    power it's created here in Ferrari's
  • 00:23:42
    engine
  • 00:23:46
    works the engine blocks and cylinder
  • 00:23:49
    heads cast in The Foundry are now fine
  • 00:23:52
    tuned to an almost microscopic degree
  • 00:23:59
    other workers turn out the rest of the
  • 00:24:01
    engine's 800
  • 00:24:06
    Parts Ferrari's engine works is an
  • 00:24:09
    architectural
  • 00:24:12
    Triumph natural light floods in through
  • 00:24:14
    a glass
  • 00:24:15
    roof it's environmentally efficient and
  • 00:24:19
    provides better light for
  • 00:24:21
    workers the trees growing indoors are a
  • 00:24:24
    feature found in no other car factory in
  • 00:24:26
    the world
  • 00:24:29
    these trees help maintain the ideal
  • 00:24:31
    humidity and air quality levels for
  • 00:24:32
    engine
  • 00:24:36
    construction they're also here to ensure
  • 00:24:38
    the workers's
  • 00:24:40
    Comfort this Factory is rated as one of
  • 00:24:42
    the best places to work in
  • 00:24:47
    Italy all through the engine works
  • 00:24:49
    Ferrari's Metal Workers are Machining
  • 00:24:51
    the most detailed components of the V12
  • 00:24:54
    [Music]
  • 00:24:56
    engine this tiny valve is only one of
  • 00:24:59
    the 599 engine's 800
  • 00:25:03
    components it alone takes nearly an hour
  • 00:25:05
    to
  • 00:25:10
    make but while the emphasis is on hand
  • 00:25:13
    crafting there are two very special
  • 00:25:16
    robots in the engine
  • 00:25:19
    [Music]
  • 00:25:20
    works the first is a robot they call
  • 00:25:23
    Romeo and
  • 00:25:27
    Juliet these these two arms are Romeo
  • 00:25:30
    giving Juliet a
  • 00:25:34
    ring but this is no ordinary
  • 00:25:38
    Ring The Ring is actually the valve seat
  • 00:25:41
    in the engine cylinder it forms a seal
  • 00:25:44
    through which the valve moves and allows
  • 00:25:46
    air into the chamber where it mixes with
  • 00:25:48
    the fuel and explodes with the valve
  • 00:25:50
    moving in and out thousands of times a
  • 00:25:52
    second the valve seat must be tight
  • 00:25:56
    immovable in fact if it came loose it
  • 00:25:59
    could enter the engine and cause
  • 00:26:01
    complete
  • 00:26:09
    failure Romeo dips each Val ring into a
  • 00:26:12
    bath of liquid
  • 00:26:13
    nitrogen freezing it to- 300Β° and
  • 00:26:17
    shrinking it by a tiny
  • 00:26:21
    amount juliat holds the cylinder head
  • 00:26:23
    while Romeo sets the Val ring in
  • 00:26:27
    place in the following few seconds the
  • 00:26:30
    Frozen ring warms and
  • 00:26:32
    expands it's now locked in
  • 00:26:41
    place the second of the engine works 2
  • 00:26:44
    robots has to fine-tune another critical
  • 00:26:47
    component the
  • 00:26:54
    crankshaft the power generated by the
  • 00:26:57
    599's engine
  • 00:26:59
    is transferred through the
  • 00:27:02
    crankshaft to the
  • 00:27:05
    transmission to the drive
  • 00:27:10
    shaft to the
  • 00:27:14
    wheels and then to the open
  • 00:27:19
    road when it's spinning at over 8,000
  • 00:27:22
    RPM any imperfections will cause the
  • 00:27:25
    crankshaft to become unbalanced and
  • 00:27:27
    create potentially destructive
  • 00:27:29
    vibrations through the entire
  • 00:27:31
    [Music]
  • 00:27:33
    engine the robot drills shaves and
  • 00:27:37
    grinds the
  • 00:27:39
    crankshaft making it perfectly
  • 00:27:41
    [Music]
  • 00:27:48
    [Music]
  • 00:27:52
    balanced 800 separate components being
  • 00:27:56
    made fine-tuned and checked all through
  • 00:27:58
    the engine
  • 00:28:03
    works from its birth from molten metal
  • 00:28:05
    in The Foundry the 599's engine is about
  • 00:28:08
    to be assembled into its final
  • 00:28:12
    form while the engine works builds the
  • 00:28:15
    power the paint shop adds the beauty
  • 00:28:18
    Ferrari is famous
  • 00:28:22
    for now the final coats of paint are
  • 00:28:25
    applied
  • 00:28:30
    unlike the primer the paint is liquid
  • 00:28:33
    tiny droplets spin out from the tips of
  • 00:28:35
    these robot
  • 00:28:37
    arms their movements have been precisely
  • 00:28:39
    programmed in computer
  • 00:28:43
    models the robots apply exactly the
  • 00:28:46
    right amount of paint to achieve a
  • 00:28:47
    perfectly even
  • 00:28:52
    Surface after the paint comes an ultra
  • 00:28:54
    tough clear ceramic layer
  • 00:28:57
    [Music]
  • 00:28:59
    the clear ceramic coat provides extreme
  • 00:29:01
    scratch
  • 00:29:04
    resistance something you want when
  • 00:29:06
    you're spending A4 Million Dollar on
  • 00:29:08
    your
  • 00:29:11
    car though 12 colors are standard 599
  • 00:29:15
    owners can order the car in any color
  • 00:29:17
    they
  • 00:29:21
    choose the bodies are polished to a
  • 00:29:23
    surface as smooth as window glass
  • 00:29:30
    but before a single Ferrari leaves the
  • 00:29:32
    paint shop each one has to pass a
  • 00:29:35
    rigorous final quality
  • 00:29:40
    check the slightest surface flaws in the
  • 00:29:43
    paint work are polished and
  • 00:29:45
    rechecked the paint depth is measured
  • 00:29:48
    ultrasonically to within a thousandth of
  • 00:29:50
    a millimeter to achieve an evenness of
  • 00:29:52
    finish and color
  • 00:30:00
    if an imperfection can't be polished
  • 00:30:02
    away the body is sent back down the line
  • 00:30:04
    to be
  • 00:30:07
    repainted robots finish the paint
  • 00:30:10
    job but a man will assemble the
  • 00:30:18
    engine each engine is built by one man
  • 00:30:21
    by
  • 00:30:24
    hand putting together the 800 Precision
  • 00:30:27
    comp components is one of the most
  • 00:30:29
    skilled jobs at the Ferrari
  • 00:30:38
    factory the engine mechanic fits the
  • 00:30:40
    massive engine block with the Pistons
  • 00:30:42
    that will turn explosive energy into
  • 00:30:45
    propulsive
  • 00:30:50
    [Music]
  • 00:30:55
    Force then he puts the most critical
  • 00:30:57
    piece of all into the engine block the
  • 00:31:15
    crankshaft the remainder of the engine
  • 00:31:17
    takes shape as the hours spin by
  • 00:31:26
    [Music]
  • 00:31:32
    a full day after work began the engine
  • 00:31:35
    is
  • 00:31:37
    finished from fire and raw metal this
  • 00:31:40
    has been
  • 00:31:42
    [Music]
  • 00:31:46
    made the workers in Ferrari's paint shop
  • 00:31:49
    and engine works have done their
  • 00:31:52
    jobs now the Beauty and The Brute
  • 00:31:55
    strength are about to come together in
  • 00:31:58
    the ultimate Factory the 599 is
  • 00:32:01
    approaching the Finish
  • 00:32:02
    [Music]
  • 00:32:13
    Line Ferrari's Marinello Factory has
  • 00:32:16
    given the newly designed 599 its
  • 00:32:19
    powerful heart and its beautiful
  • 00:32:21
    body two challenges met but that power
  • 00:32:25
    will have to be harnessed and that body
  • 00:32:28
    kept on the road if this air to a
  • 00:32:30
    Formula 1 racer is to perform on the
  • 00:32:36
    street meeting that challenge is the job
  • 00:32:38
    of the final assembly
  • 00:32:43
    line on regular assembly lines the car
  • 00:32:46
    being made never stops
  • 00:32:49
    moving a Ferrari stops 32 separate times
  • 00:32:53
    during its final assembly
  • 00:32:58
    at the top of the line the 599's biggest
  • 00:33:01
    heaviest most crucial component finally
  • 00:33:04
    meets the body it will Propel at speeds
  • 00:33:06
    of over 200
  • 00:33:14
    mph the V12 engine alone accounts for a
  • 00:33:18
    fifth of the 599's total
  • 00:33:20
    [Music]
  • 00:33:22
    weight the engine has to be bolted to
  • 00:33:25
    the chassis and wired up
  • 00:33:29
    the engine is
  • 00:33:31
    in but that's only half the
  • 00:33:34
    job they've still got to fit the 599's
  • 00:33:37
    transmission system made up of its
  • 00:33:40
    gearbox and massive drive shaft already
  • 00:33:43
    bolted
  • 00:33:46
    together the engine creates the power
  • 00:33:49
    620
  • 00:33:51
    horsepower all that power is transferred
  • 00:33:53
    by the drive shaft through the gearbox
  • 00:33:57
    to the 599's axles and
  • 00:34:01
    wheels the drive shaft is one of the
  • 00:34:04
    599's only components that's made of
  • 00:34:06
    steel it has to be to handle the power
  • 00:34:09
    surging through it from the
  • 00:34:19
    [Applause]
  • 00:34:19
    [Music]
  • 00:34:21
    engine that power is controlled by the
  • 00:34:23
    599's racing bread gear system
  • 00:34:31
    this extraordinary power management
  • 00:34:33
    allows a Ferrari to accelerate through
  • 00:34:35
    all its gears and be moving at over 120
  • 00:34:38
    mph in 11
  • 00:34:43
    seconds but only if the factory workers
  • 00:34:45
    get it
  • 00:34:50
    right on the assembly line they finish
  • 00:34:53
    mounting the 599's engine and
  • 00:34:55
    transmission system
  • 00:35:01
    [Music]
  • 00:35:03
    [Applause]
  • 00:35:05
    it's not enough for a sports car to go
  • 00:35:07
    fast it has to stay on the
  • 00:35:10
    road the suspension system and high
  • 00:35:13
    performance Vehicles like the 599 is far
  • 00:35:16
    more important than it is in a normal
  • 00:35:21
    car the 599 suspension uses
  • 00:35:24
    revolutionary shock absorbers developed
  • 00:35:26
    in the US
  • 00:35:29
    while conventional shock absorbers are
  • 00:35:31
    oil
  • 00:35:33
    filled the shock absorbers used in the
  • 00:35:36
    599 contain a magnetically Charged
  • 00:35:40
    fluid put simply it's like two opposing
  • 00:35:43
    magnets reading and reacting to every
  • 00:35:46
    bump in the road far more precisely
  • 00:35:48
    instantly than oil filled shock
  • 00:35:54
    absorbers installing the shock absorbers
  • 00:35:56
    is a critical and painstaking step in
  • 00:35:59
    the 599's final
  • 00:36:03
    assembly but Ferrari's mechanics Mount
  • 00:36:06
    this key component in under an
  • 00:36:11
    hour the Marinello Factory has given the
  • 00:36:13
    599 speed Beauty and handling for the
  • 00:36:18
    street but there's still one challenge
  • 00:36:21
    left to meet
  • 00:36:25
    luxury that's the job of the Coach Works
  • 00:36:29
    where the 599 gets its luxurious leather
  • 00:36:33
    interior each piece individually
  • 00:36:45
    handcrafted a highly trained team of
  • 00:36:47
    seamstresses draws on a centuries old
  • 00:36:50
    Italian tradition of fine leather
  • 00:36:55
    work I've been here years sewing I've
  • 00:36:59
    never learned enough there's always
  • 00:37:01
    something more to learn you need to be
  • 00:37:03
    very
  • 00:37:07
    precise specially selected cowhides are
  • 00:37:10
    transformed into the Ferrari's
  • 00:37:12
    upholstery dashboard and
  • 00:37:15
    [Music]
  • 00:37:18
    trim this is the Coachworks concession
  • 00:37:20
    to the 21st
  • 00:37:22
    century a computer controlled marking
  • 00:37:24
    system to avoid even minute imp
  • 00:37:27
    infections in the
  • 00:37:29
    leather Ferrari's customers are paying
  • 00:37:32
    handsomely for
  • 00:37:35
    Perfection a laser beam directed by the
  • 00:37:37
    computer cuts the sections
  • 00:37:43
    precisely Beyond this stage though it's
  • 00:37:45
    all human skill needle and thread
  • 00:37:49
    creating the unique Interiors in all the
  • 00:37:50
    colors of the rainbow and then
  • 00:37:53
    some if money's No Object Ferrari will
  • 00:37:56
    die the of your 599 any color you want
  • 00:38:01
    the same with the
  • 00:38:04
    stitching there are 12 different leather
  • 00:38:06
    colors that we can offer our clients for
  • 00:38:08
    the Interiors of their cars but on
  • 00:38:11
    demand we have an infinite range of
  • 00:38:15
    colors the leather is the same as that
  • 00:38:17
    used in some of Europe's finest leather
  • 00:38:20
    furniture Ferrari will even create
  • 00:38:22
    matching Luggage in the same
  • 00:38:26
    leather every everything is sewn
  • 00:38:28
    stretched and applied with the same
  • 00:38:30
    meticulous
  • 00:38:32
    care from this roll bar to these
  • 00:38:37
    dashboards it takes an average of 30
  • 00:38:39
    hours to cut sew and assemble a single
  • 00:38:42
    Ferrari's leather
  • 00:38:46
    interior it's Pride because I go out and
  • 00:38:49
    I see a Ferrari and I always stop and
  • 00:38:51
    look and I say hey maybe I sewed the
  • 00:38:54
    leather in that one
  • 00:38:57
    you want each time we finish a piece the
  • 00:39:00
    satisfaction is huge because it's a
  • 00:39:02
    totally manual job that creates
  • 00:39:04
    something from nothing and seeing that
  • 00:39:07
    something is one of the most prestigious
  • 00:39:08
    cars in the world is a great
  • 00:39:10
    satisfaction for
  • 00:39:20
    everyone the final pieces in this
  • 00:39:22
    quarter of a million doll jigsaw puzzle
  • 00:39:24
    are being put in place
  • 00:39:30
    the computer controlled instrumentation
  • 00:39:32
    inside a
  • 00:39:33
    599 is almost identical to that in the
  • 00:39:36
    cockpit of Ferrari's Formula 1
  • 00:39:41
    Racers the car's computer monitors all
  • 00:39:44
    its electronic
  • 00:39:45
    systems everything from the heaters in
  • 00:39:47
    the seats to the all important traction
  • 00:39:50
    control
  • 00:39:52
    system the traction control system
  • 00:39:55
    processes data coming from sensors on
  • 00:39:56
    the 5 99's Wheels then modifies the
  • 00:39:59
    car's handling to give the driver more
  • 00:40:01
    control in any
  • 00:40:06
    situation in wet conditions the system
  • 00:40:09
    slows the speed of gear changes to avoid
  • 00:40:12
    [Music]
  • 00:40:15
    skitting the 599's wheels are made of
  • 00:40:18
    aluminum alloy incredibly light and
  • 00:40:21
    incredibly
  • 00:40:22
    strong thanks to its racing Heritage the
  • 00:40:25
    599's tires have a footprint twice as
  • 00:40:28
    wide as a regular
  • 00:40:30
    cars more rubber on the road means
  • 00:40:32
    there's more grip for acceleration in
  • 00:40:38
    cornering the 599's windshield is
  • 00:40:41
    precision curved to maintain the car's
  • 00:40:43
    aerodynamic
  • 00:40:45
    [Music]
  • 00:40:49
    profile final checks are done on every
  • 00:40:52
    part of the
  • 00:40:54
    car and only then is the 599 declared
  • 00:40:57
    ready to receive its badge of
  • 00:40:59
    honor Ferrari's prancing
  • 00:41:03
    [Music]
  • 00:41:07
    horse but despite all the Care and all
  • 00:41:11
    the pride that has gone into its
  • 00:41:13
    construction the finished 599 must prove
  • 00:41:16
    itself Road
  • 00:41:18
    ready and in Ferrari's terms Road ready
  • 00:41:21
    is as close as you can get to race
  • 00:41:25
    ready this is where the 599 will face
  • 00:41:28
    its final
  • 00:41:30
    challenge the ultimate Factory's own
  • 00:41:33
    [Music]
  • 00:41:45
    racetrack Ferrari's workers have done
  • 00:41:47
    everything they can building the 599
  • 00:41:50
    from raw medal to finished sports
  • 00:41:54
    car but everyone has to pass a final
  • 00:41:59
    test this is Ferrari's racetrack at
  • 00:42:03
    Marinello it's the ultimate Factory's
  • 00:42:06
    ultimate Proving
  • 00:42:09
    Ground this is where Ferrari tests its
  • 00:42:12
    legendary Formula 1
  • 00:42:14
    [Music]
  • 00:42:18
    cars and this is where new 599s are
  • 00:42:20
    tested to see whether their performance
  • 00:42:22
    matches Ferrari's promises
  • 00:42:25
    [Music]
  • 00:42:28
    the company has 15 highly trained test
  • 00:42:32
    drivers each one uses his skill and
  • 00:42:35
    experience to judge whether the car
  • 00:42:37
    meets its performance benchmarks or
  • 00:42:43
    not high on the list of critical checks
  • 00:42:46
    is the 599's traction control
  • 00:42:50
    system tiny sensors mounted behind the
  • 00:42:53
    wheels feed data to the car's
  • 00:42:55
    computer adjust it handling from one
  • 00:42:58
    Split Second to the
  • 00:43:04
    next on the racetrack the test driver
  • 00:43:08
    first checks the 599 with its traction
  • 00:43:10
    control turned
  • 00:43:13
    [Applause]
  • 00:43:17
    off then it performs the same Maneuvers
  • 00:43:20
    with the traction control system engaged
  • 00:43:24
    [Applause]
  • 00:43:27
    for a normal driver this enhanced
  • 00:43:29
    handling could be the difference between
  • 00:43:31
    maintaining control or losing the
  • 00:43:35
    [Applause]
  • 00:43:37
    car but despite its Formula 1 pedigree
  • 00:43:41
    the 599's not bred for the RAC track so
  • 00:43:44
    in the Hills above the Ferrari factory
  • 00:43:47
    each one's put through a second road
  • 00:43:53
    test the 599 suspension and handling are
  • 00:43:56
    tested in a real world
  • 00:44:00
    environment so is its tenth of a second
  • 00:44:02
    gearshift
  • 00:44:05
    system each gear change means a
  • 00:44:08
    virtually instant shift in the power
  • 00:44:09
    reaching the
  • 00:44:13
    wheels if the gear system is even a
  • 00:44:16
    fraction of a second out the rear wheels
  • 00:44:18
    could lock sending the car into a
  • 00:44:20
    high-speed
  • 00:44:22
    slide that could be deadly on the open
  • 00:44:24
    road
  • 00:44:27
    the test drivers push the 599 to its
  • 00:44:31
    limits continually checking the computer
  • 00:44:35
    instrumentation constantly matching the
  • 00:44:37
    car's promised performance against its
  • 00:44:39
    actual
  • 00:44:43
    performance with its V12 heart pumping
  • 00:44:46
    as it never has
  • 00:44:49
    before and its aerodynamic body cutting
  • 00:44:52
    the Italian air these newest Ferraris
  • 00:44:55
    are now free of the fact Factory on
  • 00:44:58
    their way to owners who've waited 2
  • 00:45:00
    years for their
  • 00:45:06
    prize in all it's taken nearly two
  • 00:45:09
    months to create this Fusion of power
  • 00:45:11
    and
  • 00:45:15
    art each section each worker was part of
  • 00:45:19
    a team that brought the theano 599 into
  • 00:45:23
    existence
  • 00:45:27
    Day by Day part by
  • 00:45:30
    part process by process the ultimate
  • 00:45:34
    Factory
Tag
  • Ferrari
  • 599
  • manufacturing
  • V12 engine
  • Marinello
  • luxury car
  • high performance
  • automotive engineering
  • craftsmanship
  • sports car