1 MW MSW biogas Power Plant by Bankai-Papop JV in Rayong, Thailand

00:06:57
https://www.youtube.com/watch?v=CT347xKk4As

概要

TLDRThis video presents the first full-scale biogas power plant in Thailand, located in Rayong, constructed to handle municipal solid waste. The facility processes 225 tons of waste daily and operates through three main stages: cleaning and shredding, biogas production, and electricity generation. The plant generates biogas through anaerobic digestion, producing about 15,000 normal cubic meters per day, leading to approximately 7.13 million kilowatt-hours of electricity annually. It also emphasizes reducing greenhouse gas emissions significantly and is controlled by a PLC and SCADA system.

収穫

  • 🌱 First full-scale biogas power plant in Thailand
  • ♻️ Processes 225 tons of waste per day
  • 🔄 Three main processes: cleaning, digestion, electricity generation
  • 💨 Produces 15,000 m³ of biogas daily
  • ⚡ Generates approximately 7.13 million kWh of electricity annually
  • 🌍 Reduces greenhouse gases by 46,000 tons CO2 equivalent
  • 🛠️ Controlled by a PLC and SCADA system
  • 📦 Remaining biogas used for compost drying
  • 📞 Contact for similar project inquiries
  • 👍 Encourages sharing and subscription for support

タイムライン

  • 00:00:00 - 00:06:57

    Dr. Kong introduces the world's largest biogas power plant in Rayong, designed to process organic municipal solid waste (MSW) with a capacity of 225 tons per day. The plant has three main processes: cleaning and shredding, biogas production, and electricity generation. It starts with a loader bringing in feedstock for cleaning and shredding, utilizing a magnetic separator to remove metals, followed by screens to classify waste size. Larger debris is sent to landfills, while smaller materials undergo a series of shredding and screening to eliminate impurities before entering the anaerobic digestion phase, which converts organic matter into biogas primarily consisting of methane and carbon dioxide. The biogas is then cleaned of hydrogen sulfides and moisture, before powering a generator set capable of producing 1,000 kilowatts per hour. This fully closed system minimizes odor and contributes to reducing greenhouse gas emissions significantly, offering a sustainable solution for waste management and energy production.

マインドマップ

ビデオQ&A

  • What is the capacity of the biogas power plant?

    The biogas power plant has a capacity of 225 tons per day.

  • Where is the biogas power plant located?

    It is located in Rayong Province, Thailand.

  • What are the main processes involved in the plant's operation?

    The main processes are cleaning and shredding, biogas production, and electricity generation.

  • How much biogas can the plant produce daily?

    The plant is designed to produce 15,000 normal cubic meters of biogas per day.

  • What is the primary composition of the produced biogas?

    The biogas consists mainly of about 65% methane and 32.5% carbon dioxide.

  • How much electricity does the plant generate annually?

    The plant can produce approximately 7.13 million kilowatt-hours of electricity per year.

  • What environmental benefits does the plant provide?

    It reduces greenhouse gases by up to 46,000 tons of CO2 equivalent per year.

  • How is the operation of the plant controlled?

    The operation is controlled by a PLC and SCADA system.

  • What happens to the leftover biogas?

    The remaining biogas is delivered to a nearby factory for compost drying.

  • Who should be contacted for similar project inquiries?

    Interested individuals should contact the project team as mentioned in the video description.

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  • 00:00:00
    hello and welcome to the pope channel
  • 00:00:02
    this is dr kong from papua in this video
  • 00:00:06
    i will show you the first full-scale and
  • 00:00:08
    largest biogas power plant using organic
  • 00:00:11
    fraction of municipal solid waste the
  • 00:00:14
    factory is located in the integrated msw
  • 00:00:18
    management center in rayong province
  • 00:00:21
    this factory was constructed by ban kai
  • 00:00:23
    purpub joint ranger the project has a
  • 00:00:26
    capacity of
  • 00:00:28
    225 tons per day
  • 00:00:31
    and is decided to receive the feedstock
  • 00:00:34
    from the nearby msw salting plants
  • 00:00:37
    without further ado let's dive in
  • 00:00:46
    [Music]
  • 00:00:51
    the project has three main processes
  • 00:00:53
    consisting of
  • 00:00:55
    first cleaning and trading process
  • 00:00:57
    second biogas production process and
  • 00:01:00
    third electricity generation process
  • 00:01:08
    the cleaning and trading process started
  • 00:01:10
    from the view loader taking a new
  • 00:01:13
    feedstock into the walking floor
  • 00:01:20
    this machine fit way slowly to the
  • 00:01:22
    downstream units so that it can be
  • 00:01:25
    cleaned and shredded effectively
  • 00:01:30
    to remove metals from the waste stream a
  • 00:01:32
    magnetic separator is applied
  • 00:01:35
    metals are non-biodegradable and can
  • 00:01:38
    cause clogging in the pipes and the
  • 00:01:41
    downstream processes so they must be
  • 00:01:43
    taken out
  • 00:01:45
    [Music]
  • 00:01:48
    the waste then enters this screen which
  • 00:01:51
    has
  • 00:01:52
    around 25 millimeter opening the waist
  • 00:01:55
    with the size larger than 25 millimeter
  • 00:01:58
    will be carried forward
  • 00:02:00
    and then out to the waist bunker before
  • 00:02:02
    disposal in the landfill
  • 00:02:09
    the waist with the size less than 25
  • 00:02:12
    millimeter will fall down to this screen
  • 00:02:15
    now it is ready for the extensive
  • 00:02:17
    shredding using the ball mill machine
  • 00:02:20
    waves will be slammed and shredded with
  • 00:02:23
    the wave of numerous metal balls while
  • 00:02:26
    this machine is continuously turning
  • 00:02:29
    the result is the slurry at the outlet
  • 00:02:32
    however we still have some impurity in
  • 00:02:35
    the ways so it needs another screening
  • 00:02:38
    step
  • 00:02:39
    using a vibrating screen this machine
  • 00:02:42
    has an opening of six millimeter the
  • 00:02:45
    larger parts will be sent out and
  • 00:02:47
    disposed in the landfill afterwards the
  • 00:02:51
    smaller parts will be delivered to the
  • 00:02:54
    sand and grid removal tank the purpose
  • 00:02:57
    of this process is to remove sand this
  • 00:03:00
    is done by slowly turning the waste
  • 00:03:02
    while keeping the organic content in
  • 00:03:04
    suspension
  • 00:03:06
    the clean slurry will then go to the
  • 00:03:08
    anaerobic digestion process which
  • 00:03:10
    consists of one acid tank and two
  • 00:03:14
    anaerobic digester tanks acid bacteria
  • 00:03:17
    converts large molecular organic matters
  • 00:03:20
    into smaller molecules which are
  • 00:03:22
    suitable for the following digestion
  • 00:03:24
    step the acid tank is installed in a
  • 00:03:27
    single layer membrane roof to control
  • 00:03:29
    any order
  • 00:03:31
    methanodians convert organic matters to
  • 00:03:34
    biogas which compose mainly of methane
  • 00:03:38
    and carbon dioxide gases the digestion
  • 00:03:40
    tanks are constructed of reinforced
  • 00:03:43
    concrete for the longer lifetime at the
  • 00:03:46
    top the double membrane roof are
  • 00:03:48
    installed at the side there are four
  • 00:03:51
    side entry mixers this process is
  • 00:03:54
    designed as a continuous third tank
  • 00:03:56
    reactor or cstr this kind of
  • 00:03:59
    configuration is suitable for high solid
  • 00:04:01
    content feedstock such as organic
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    fraction from fsw this whole plant is
  • 00:04:06
    designed to produce 15 000 normal cubic
  • 00:04:09
    meter per day of biogas before the
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    biogas is sent to the electricity
  • 00:04:14
    generation process it has to go through
  • 00:04:17
    biogas hydrogen sulfides properly this
  • 00:04:20
    is to remove harmful h2s gas
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    afterwards moisture will be removed with
  • 00:04:28
    the help of the biogas dryer
  • 00:04:38
    the analysis shows that the methane is
  • 00:04:40
    around 65 percent carbon dioxide is
  • 00:04:43
    around 32.5 percent oxygen at 0.5
  • 00:04:47
    percent and hydrogen sulfide is around 0
  • 00:04:50
    ppm this biogas is now ready to go to
  • 00:04:53
    the biogas generator set around 12 000
  • 00:04:57
    normal cubic meter per day will be
  • 00:04:59
    delivered to the biogas genset here it
  • 00:05:01
    has a capacity of around 1 000 kilowatts
  • 00:05:05
    per hour
  • 00:05:06
    and can produce around
  • 00:05:08
    7.13 million kilowatt hour per year now
  • 00:05:11
    you can see that the genset is operating
  • 00:05:14
    and the power output is around 800
  • 00:05:16
    kilowatts
  • 00:05:19
    the rest of the biogas around three
  • 00:05:21
    thousand normal cubic meter per day is
  • 00:05:24
    delivered to the nearby factory for
  • 00:05:26
    compost drying
  • 00:05:32
    all instrument and equipment are
  • 00:05:34
    controlled by plc and scada system
  • 00:05:41
    it is very simple to control the
  • 00:05:43
    operation and see the historical data
  • 00:05:46
    the scada system is written by pop-up
  • 00:05:49
    engineers to suit each project site
  • 00:05:55
    the benefits of this project are as
  • 00:05:57
    follows first this is an alternative and
  • 00:06:00
    suitable approach for msw disposal it
  • 00:06:04
    also minimizes the disturbing order from
  • 00:06:07
    the waste at the process is a fully
  • 00:06:10
    closed system secondly it can produce
  • 00:06:13
    electricity as a byproduct from
  • 00:06:15
    digestion earth it also reduces
  • 00:06:18
    greenhouse gases up to 46 000 tons
  • 00:06:22
    co2 equivalent per year when considering
  • 00:06:26
    only methane capture if you are
  • 00:06:28
    interested in applying this kind of
  • 00:06:31
    project to your own style or city
  • 00:06:34
    please contact us by seeing the
  • 00:06:36
    description below thank you for watching
  • 00:06:39
    this video if you like it please support
  • 00:06:41
    us by sharing or hitting the subscribe
  • 00:06:44
    button
  • 00:06:45
    bye for now and see you in the next
  • 00:06:46
    video
  • 00:06:48
    [Music]
タグ
  • biogas
  • power plant
  • renewable energy
  • waste management
  • Thailand
  • sustainability
  • electricity generation
  • greenhouse gases
  • anaerobic digestion
  • environmental benefits