Electrical Diagnostic Thinking
Resumo
TLDRThis video delves into both historical and modern approaches to electrical diagnosis, illustrating how older methods involved risky practices like using fingers or taste to detect voltage. It contrasts these with today's safer, visualization-focused learning. The speaker emphasizes understanding electricity by using mental pictures or 'cartoons' to make sense of volts, amps, and ohms, and the importance of visualizing electricity flow using metaphors. Concepts like the relationship between voltage, current, and resistance are crucial for diagnosing electrical issues effectively. The video also explains the proper usage of voltmeters, misconceptions surrounding electrical shorts and opens, and the importance of correctly sizing wires for electrical safety. It strongly advocates for building a fundamental understanding through visual tools, which can lead to more proficient electrical diagnostics. Reiterating that repetition and familiarity with schematics are vital, the speaker also tackles the challenge of wire sizing, ensuring viewers understand itβs not simply about wire length but involves several factors. Finally, it encourages learning through hands-on activities and being vigilant about seemingly trivial wiring errors that can lead to significant issues.
ConclusΓ΅es
- π οΈ Old electrical methods like using fingers to detect voltage are outdated and risky.
- π Understanding electricity requires visualizing concepts like volts, amps, and ohms.
- π‘ Visual metaphors help simplify complex electrical principles.
- π Proper wire sizing based on amperage is critical in electrical installations.
- π Voltmeters measure voltage drop, crucial for diagnosing circuit issues.
- 𧩠Electrical shorts and opens have distinct characteristics and causes.
- π Alternating current (AC) and direct current (DC) differ fundamentally.
- π§ Practical, hands-on experience enhances understanding of electrical systems.
- π Familiarity with schematics improves diagnostic skills.
- π Incorrect wire connections cause significant electrical malfunctions.
Linha do tempo
- 00:00:00 - 00:05:00
The speaker begins by discussing an old electrical diagnostic guide from the 1930s. It humorously mentions electricians testing circuits by touching conductors with fingers and using tongues for low voltages. The speaker emphasizes that these methods show how different safety perceptions were in the past compared to today.
- 00:05:00 - 00:10:00
The speaker introduces the concept of "cartoon in our heads," which is a mental model for understanding electrical diagnosis. It describes volts as pressure, ohms as resistance, and amperage as the current flow. A common misconception about resistance and amperage is explained, using electric motors and inductive reactance.
- 00:10:00 - 00:15:00
Using metaphors like a water tower, the speaker explains electrical concepts further, relating high and low voltages, current, resistance, and wattage. The importance of mental models in understanding electrical circuits is emphasized, as technicians often have difficulty visualizing these relationships.
- 00:15:00 - 00:20:00
Diagrams and illustrations are shared to teach concepts like direct vs. alternating current. The speaker stresses the use of diagrams to create "cartoons" in technicians' heads to improve understanding. There's a focus on practical, visual methods of learning complex electrical systems.
- 00:20:00 - 00:25:00
Real-life examples are explained, such as how opens and shorts in a circuit function. The speaker uses voltage drop as a diagnostic tool and encourages looking for the basics, like loose wires and connections, that can cause failures.
- 00:25:00 - 00:30:00
The discussion on schematics shows how experienced techs diagnose left to right but cautions not to get trapped in this mindset. Voltage presence and current flow are explained with alternating current circuits, emphasizing how power can be misleadingly measured if not understood.
- 00:30:00 - 00:35:00
The correct ways to measure shorts and opens, using isolation and voltage drop techniques, are discussed. Misdiagnosis can occur with certain tests, so the speaker suggests using a mix of methods to confirm electrical issues in circuits.
- 00:35:00 - 00:40:00
The debate on proper wire sizing is discussed, especially in HVAC systems where different factors like manufacturer guidelines are crucial. It highlights the importance of understanding NEC standards and not confusing them with local codes.
- 00:40:00 - 00:45:00
The speaker stresses the importance of having an internal visual understanding of electrical concepts over mathematical calculations alone. They encourage practice and repetition with real equipment and using diagrams correctly to solidify understanding.
- 00:45:00 - 00:50:00
Listener questions and real problem-solving scenarios are shared to emphasize the importance of understanding circuitry in HVAC systems. Isolating electrical problems through step-by-step logic is suggested as a reliable method for accurate diagnosis.
- 00:50:00 - 00:56:42
The session concludes with discussions on practical problem-solving in the field, including the importance of hands-on experience and aligning theoretical knowledge with tasks commonly performed by technicians. The speaker highlights continued learning and adaptation as vital.
Mapa mental
VΓdeo de perguntas e respostas
What did old electrical diagnosis methods involve?
Old methods involved physically touching wires and using taste to detect voltage in low-pressure circuits.
What is the cartoon in your head concept in electrical diagnosis?
The 'cartoon in your head' refers to the mental visualization people use to understand electrical circuits.
How should a voltmeter be used according to the video?
A voltmeter is a voltage drop measurement tool, useful for diagnosing circuit issues by measuring potential differences.
Why do some people struggle with electrical diagnosis?
Lack of basic understanding and visual tools, like mental cartoons of circuits, makes it difficult for some people.
How is wire sizing important in electrical applications?
Wire sizing is crucial for safety and efficiency, ensuring that wires can handle the required current without overheating.
What happens when there is a short circuit?
A short circuit causes an undesigned low resistance path, potentially leading to overcurrent protection devices being triggered.
How can visual metaphors help in understanding complex electrical concepts?
Visual metaphors simplify complex electrical concepts, making them easier to grasp by relating them to common experiences.
What is the role of resistance in electrical circuits?
Resistance affects current flow; as resistance increases, current flow decreases, affecting circuit performance.
How can electricians use illustrations to improve understanding?
Illustrations can depict the flow of electricity and the function of components, aiding in better understanding of circuit operations.
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- 00:00:00all right so we're gonna get started I
- 00:00:01don't know if you've ever seen this this
- 00:00:02is one of my favorite places to start
- 00:00:03electrical diagnosis it's it's probably
- 00:00:05hard to read this on your screen but
- 00:00:07there's a quote in here this is page 48
- 00:00:10and this is an old-school electrical
- 00:00:14diagnostic guide it's I forget the title
- 00:00:17of it but this is from the I believe
- 00:00:19this version is from the 1930s but I'll
- 00:00:23read it to you
- 00:00:23it says electricians often test circuits
- 00:00:26for the presence of voltage by touching
- 00:00:27the conductors with the fingers this
- 00:00:30method is safe where the voltage does
- 00:00:31not exceed 250 and is often very
- 00:00:34convenient for locating a blown out fuse
- 00:00:36or ascertaining whether or not a circuit
- 00:00:38is alive this is my favorite line some
- 00:00:40men can endure the electric shock that
- 00:00:42results without discomfort whereas
- 00:00:44others cannot it's they're definitely
- 00:00:49man shaming you if you can't if you
- 00:00:51can't grab 250 volts and use it for
- 00:00:54electrical diagnosis 1930s man is
- 00:00:57looking down on you right now and then
- 00:00:59it goes on if you go to the next page
- 00:01:00and stuff that actually talks about
- 00:01:01checking low voltages by placing the
- 00:01:04wires in your mouth and I think it says
- 00:01:06it says the president see this yeah
- 00:01:08there it is actually whew looking at the
- 00:01:09bottom it says the presence of Allah
- 00:01:10voltages can be determined by tasting
- 00:01:12this method is feasible only when the
- 00:01:14pressure is but a few volts and hence is
- 00:01:16used only in Bell and signal work where
- 00:01:18the voltage is very low the Baird ends
- 00:01:19of the conductor's constituting the two
- 00:01:21sides of circuit are held a short
- 00:01:22distance apart on the tongue if voltage
- 00:01:23is present a peculiar mildly burning
- 00:01:26sensation results anyway they literally
- 00:01:29used to teach this and and there's no
- 00:01:31huge technical benefit to this other
- 00:01:33than just to point out that long ago
- 00:01:35people were much maybe much dumber but
- 00:01:38also much less risk-averse than we are
- 00:01:41today and I'm not gonna pass judgment
- 00:01:43either way but just to say that this is
- 00:01:46how things literally were taught not in
- 00:01:48the field no no actually from the book
- 00:01:51so there you have it it's actually a
- 00:01:52great book though so we don't recommend
- 00:01:54that you that you do this anymore
- 00:01:55probably probably not the best probably
- 00:01:57not the best practice all right so let's
- 00:01:59talk about the cartoon in our heads
- 00:02:00because I think from in terms of
- 00:02:02electrical diagnosis this is something I
- 00:02:04guess I probably wasn't born with it but
- 00:02:06a lot of people who are really good at
- 00:02:08diagnosing electrical circuits
- 00:02:10electrical problems
- 00:02:12of a mindset of like imagining things in
- 00:02:15there in their mind they may not
- 00:02:17actually represent reality perfectly but
- 00:02:19give us a give a good enough picture
- 00:02:21that they can sort of I don't know I
- 00:02:23don't know how to explain my brother and
- 00:02:24I just call it the cartoon in our heads
- 00:02:25and so this image here volts amps and
- 00:02:28ohms is one of the most common that's
- 00:02:30that's taught and it's a good one I mean
- 00:02:32this is a kind of a modern version of
- 00:02:34this you know you volts volts are the
- 00:02:36pressure
- 00:02:36ohms are the resistance and then
- 00:02:38amperage is the actual current that
- 00:02:41flows and so when you increase
- 00:02:42resistance you decrease current such an
- 00:02:45interesting thing because one of my
- 00:02:47favorite questions to ask people is that
- 00:02:49what happens to your amperage when
- 00:02:52resistance goes up and they'll often
- 00:02:55answer that your amperage goes up and
- 00:02:57the thinking in terms of electric motors
- 00:02:59so you say you know if your resistance
- 00:03:01goes up and the motor windings does the
- 00:03:03amperage go up or down and they'll often
- 00:03:04say up well of course that's wrong when
- 00:03:06your when your resistance when the ohms
- 00:03:08increase then mister amp here doesn't
- 00:03:11get pushed through the circuit as easily
- 00:03:12but why do people think that they think
- 00:03:14it because when you think of an electric
- 00:03:16motor when there's greater resistance to
- 00:03:18the shaft moving so if you have greater
- 00:03:20force against a blower wheel if a
- 00:03:22compressor you know having a hard time
- 00:03:23running because maybe it's got bearing
- 00:03:25wear or it's running against you know
- 00:03:27running high compression ratio something
- 00:03:29like that then we run higher amperage
- 00:03:30and so we think resistance equals higher
- 00:03:32amperage but that's not actually true in
- 00:03:34the windings when a motor gets bound up
- 00:03:36so when it can't turn the resistance and
- 00:03:39the windings actually is less and that's
- 00:03:41because of something called inductive
- 00:03:42reactance as a motor runs up to near
- 00:03:45synchronous speed you know the actual
- 00:03:47frequency of the electricity that's
- 00:03:50entering the motor as it gets closer to
- 00:03:52that synchronous speed there's actually
- 00:03:53a type of resistance that's generated as
- 00:03:56part of back EMF and that's called
- 00:03:58inductive reactance and that inductive
- 00:03:59reactance acts as a type of resistance
- 00:04:02against the current and so it's just it
- 00:04:05is the same thing as this cartoon but
- 00:04:06this cartoon in your head helps get your
- 00:04:08brunt and get your mind straight and so
- 00:04:09there's a lot of cartoons in our heads
- 00:04:11and I'm curious what are some of your
- 00:04:13cartoons are there any that you go back
- 00:04:15to time and time again and so I'll give
- 00:04:17you some others so this is another one
- 00:04:18that I've used a lot there's different
- 00:04:20versions of this this was actually an
- 00:04:22illustration that I had made for a lot
- 00:04:25of these
- 00:04:25in fact most these illustrations that
- 00:04:26you'll see and we're gonna go through
- 00:04:27today are illustrations that I had
- 00:04:29commissioned for the book that I took
- 00:04:31down to Haiti to help teach young people
- 00:04:34about electricity in order so they could
- 00:04:36you know do a little bit with solar
- 00:04:37which was a lot of fun by the way Haiti
- 00:04:39is a tough place right now but this is
- 00:04:40this is one of those and so when you
- 00:04:42think of you know high voltage goes to
- 00:04:44low voltage that's one of the basic
- 00:04:45rules that I always talk about but this
- 00:04:46water tower metaphor kind of helps you
- 00:04:48visualize that difference a high voltage
- 00:04:50going to low voltage current being the
- 00:04:52water flowing out of the water tower the
- 00:04:55actual work being done on the waterwheel
- 00:04:57being the wattage and then of course you
- 00:05:00know voltage being the the potential
- 00:05:01difference and in this case we're
- 00:05:02representing it by gravity it's just
- 00:05:04it's just a metaphor it's not perfect
- 00:05:06you can pick it apart there's a lot of
- 00:05:07things about it that are incorrect but
- 00:05:08it helps you get your head around
- 00:05:10voltage amperage resistance in this case
- 00:05:13we've got a little nozzle here on the
- 00:05:15waterline that acts as the resistance
- 00:05:16and then the work is actually what's
- 00:05:18being done against the waterwheel and
- 00:05:20that would be your wattage and yes my
- 00:05:22voice just broke up again Caleb so you
- 00:05:24can go ahead and comment on that again
- 00:05:26getting these sorts of these sort of
- 00:05:28metaphors in your brain really help with
- 00:05:31diagnosis and I think a lot of
- 00:05:32technicians who struggle struggle with
- 00:05:34electrical diagnosis they don't have
- 00:05:35these cartoons in their head they don't
- 00:05:37have these pictures that they can rely
- 00:05:38on and this is just basics I mean this
- 00:05:40is just basic electrical I'm science but
- 00:05:42I think a lot of people when you go to
- 00:05:44school you spend a lot of time focusing
- 00:05:46on the math so there's a lot about
- 00:05:48Holmes law and how to actually calculate
- 00:05:50it but the reality is is that in the
- 00:05:51field very rarely do we calculate
- 00:05:53anything electrically it's really
- 00:05:56uncommon for us to calculate them not
- 00:05:58saying ever do cuz there are some cases
- 00:05:59where you do but it's rare generally
- 00:06:01speaking we're just taking measurements
- 00:06:02right and so what we do in school
- 00:06:04doesn't necessarily equate to what we do
- 00:06:06in the field but understanding the
- 00:06:07relationships does equate so
- 00:06:09understanding what happens when you
- 00:06:10change the amount of work you do what
- 00:06:12does that do to the amperage what does
- 00:06:15that do to the current and then what is
- 00:06:16resistance to the current and how does
- 00:06:17voltage affect current those are all
- 00:06:19things that do matter to us and so the
- 00:06:20relationship matters much more than the
- 00:06:22math and that's true with a lot of
- 00:06:23things it's even true in refrigerant
- 00:06:25diagnosis a lot so I like to always
- 00:06:26start with the relationships if you do
- 00:06:28this then that happens as we call a if
- 00:06:31this is then that equation or or or
- 00:06:33logic if this happens then that happens
- 00:06:35and that's a good way to get started and
- 00:06:37yes I see all of your
- 00:06:39that's about how I need an air scrubber
- 00:06:40hahaha real funny
- 00:06:42no I am not sick I just happen to
- 00:06:44control my indoor relative humidity to a
- 00:06:47very low level and so my throat is a
- 00:06:49little dry okay which is why I've got my
- 00:06:51cranberry juice here and by the way even
- 00:06:53if I was sick you can't catch a virus
- 00:06:54over a webinar at least not that I'm
- 00:06:57aware Caleb says I need a gym you know
- 00:06:59what Caleb I've about had it with you
- 00:07:01alright these I stole out of that same
- 00:07:03old book I said the 30s but I think
- 00:07:05actually might have been the 20s and it
- 00:07:06gets to the late 20s no vodka in my
- 00:07:08cranberry my wife forbids spirits in the
- 00:07:10house now so I am I am forbidden from
- 00:07:12any spirits in the house any longer
- 00:07:15she's probably wise so let's see here
- 00:07:18these are actually illustrations that I
- 00:07:19had made out of that book and these are
- 00:07:22really good ways of thinking about the
- 00:07:25difference between direct current that's
- 00:07:26up here on the top using a centrifugal
- 00:07:28pump driven by a pulley versus
- 00:07:29alternating current and when we think
- 00:07:31about alternating current a lot of
- 00:07:32people have really hard time getting
- 00:07:33their head around alternating current
- 00:07:35and how that works is you know which
- 00:07:37direction does it go goes both
- 00:07:38directions but when we see this we
- 00:07:39understand that the energy in this case
- 00:07:42is going to move this piston back and
- 00:07:44forth so the water is going to alternate
- 00:07:46back and forth in pipe whereas here it's
- 00:07:48going to circulate but either way we can
- 00:07:50accomplish the same amount of work it's
- 00:07:52just gonna be back and forth in this one
- 00:07:54and it's gonna be directional in this
- 00:07:55one so once you get this picture in your
- 00:07:57head it's a nice illustration to show
- 00:07:58one time but once you get the cartoon in
- 00:08:01your head you don't get it out of your
- 00:08:02head and then now you always think of it
- 00:08:04that way and so in terms of diagnostics
- 00:08:06and how that applies to electrical
- 00:08:07diagnostics and understanding electrical
- 00:08:09I think it's really helpful to teach
- 00:08:10these things in this way so that way you
- 00:08:12can get that cartoon locked in your head
- 00:08:13not everybody is visual and I get that
- 00:08:15in fact I'm actually probably less
- 00:08:17visual than some people but most
- 00:08:18technicians are visual most technicians
- 00:08:20when you say you're a hands-on learner
- 00:08:22when you're thinking about something
- 00:08:23that's happened in the past you're
- 00:08:25actually accessing the visual parts of
- 00:08:27your mind into having these sorts of
- 00:08:29cartoons in your head it can really help
- 00:08:31with that next thing this is another
- 00:08:33example we're now we're equated water
- 00:08:35transmission so moving water through
- 00:08:37pipes to electrical transmission
- 00:08:39transmission and conversion generation
- 00:08:42transmission conversion in both cases so
- 00:08:43we look at a you know a simple water
- 00:08:46system we've got a steam engine that
- 00:08:47drives a pump it's generating the energy
- 00:08:50on one side and that it transit
- 00:08:51through the pipes and then it's
- 00:08:52converted on the other end to a water
- 00:08:55engine basically a water motor so we've
- 00:08:57got an Impala here and it drives on the
- 00:08:58other side well that's exactly the same
- 00:09:00thing that's happening here now we have
- 00:09:02a steam engine and it's drunk and it's
- 00:09:03driving a generator so it's creating
- 00:09:05this rotational electrical field that
- 00:09:08creates an alternating current that then
- 00:09:09transmits over a distance over a copper
- 00:09:12wires and then it's converted via a
- 00:09:14motor so the opposite generator and
- 00:09:16motor pump and motor they're both really
- 00:09:18the same thing and so it helps you
- 00:09:20visualize that transmission and
- 00:09:22conversion side of things as well that
- 00:09:23sometimes can be hard
- 00:09:24for technicians to understand or newbies
- 00:09:26I should say to understand that even
- 00:09:28technicians though so again at this
- 00:09:30point we're really just this is all
- 00:09:31Theory stuff this isn't really
- 00:09:32Diagnostics but having this helps you
- 00:09:34quite a bit here's another one how about
- 00:09:36for high frequency versus low frequency
- 00:09:38another cartoon in the head imagining
- 00:09:40grabbing a jump rope and just bouncing
- 00:09:43it up and down doesn't it for me jump
- 00:09:44rope could just be a regular rope could
- 00:09:45be a hose doesn't matter to people and
- 00:09:47the faster you go the shorter the
- 00:09:49wavelength becomes the slower you go the
- 00:09:51longer the label wavelength so we call
- 00:09:53this high frequency just means how
- 00:09:55frequently are you shaking it up and
- 00:09:56down versus low frequency you're doing
- 00:09:58it less often and in the case of what we
- 00:10:00do day in and day out with electrical
- 00:10:02that's just the frequency that the motor
- 00:10:04is turning or the generator is turning
- 00:10:06there were the power generation at the
- 00:10:07actual power company the power plant
- 00:10:09that's where your frequency starts is
- 00:10:11that's actually the rotational speed of
- 00:10:13the generators or the distance between
- 00:10:15the poles and the generators more
- 00:10:17specifically but it gives you kind of a
- 00:10:18picture of what that is like because we
- 00:10:20experience a lot of these things in
- 00:10:22regular life and it just helps you get
- 00:10:24your head around it all right here we go
- 00:10:25anybody have any analogies that they
- 00:10:26like anything that that pops in mind
- 00:10:29because I have a feeling that I'm just
- 00:10:30gonna sit here and talk to myself for a
- 00:10:32while so you always you can always raise
- 00:10:34your hand so Terry Miller just raised
- 00:10:36his hand so I allowed Terry to talk and
- 00:10:37now if he unmutes himself we can
- 00:10:39actually talk to each other so so far
- 00:10:41out I have four people who are prepared
- 00:10:43to talk to me but they haven't unmuted
- 00:10:45themselves and actually spoken to me and
- 00:10:46that's how that works though so if you
- 00:10:48want to talk to me that's how you do it
- 00:10:50open or closed I like the analogy of the
- 00:10:53drawbridge for open or closed because
- 00:10:55this is where water and I've talked
- 00:10:57about this a lot but this is where the
- 00:10:58water analogy breaks down because when
- 00:11:00we think of open to closing a faucet
- 00:11:01when you open the faucet water flows and
- 00:11:03when you close the faucet it
- 00:11:05Soph well that's opposite of how it
- 00:11:06works with electricity which is why I
- 00:11:08prefer the drawbridge the drawbridge
- 00:11:10when it's closed it's a path that the
- 00:11:12cars can go over I often use cars as
- 00:11:14metaphors for electrons recurrent as
- 00:11:16well when it's open the cars can't move
- 00:11:18but when we think of open and closed
- 00:11:21those concepts open and close there's a
- 00:11:22lot of analogies outside of electrical
- 00:11:25so you have yes or no that's a that's a
- 00:11:29boolean equation where the answer is
- 00:11:30either yes or no and electronics it's
- 00:11:32one or zero open or close yes or no 1 or
- 00:11:340 those are all the same concepts
- 00:11:36there's only two options open or closed
- 00:11:38Joseph Davenport says I'm listening wish
- 00:11:40I could see the PowerPoint I've tried
- 00:11:42every sitting there is both here and on
- 00:11:43the website yes all right Joseph I don't
- 00:11:45know what it looks like on your end
- 00:11:46maybe somebody who has actually gotten
- 00:11:48it to work can can suggest that to you
- 00:11:50but when you're thinking about things
- 00:11:51like relays or switches or contacts all
- 00:11:54of that you could just as easily say yes
- 00:11:56or no so you could say contactors closed
- 00:11:58that would be yes contactor is open that
- 00:12:00would be no contactors closed that could
- 00:12:02be one contactors open that could be 0
- 00:12:04it doesn't doesn't matter so just a
- 00:12:06couple different ways to think about
- 00:12:06that and yes I am touching my face I
- 00:12:08know that's not allowed but I'm at home
- 00:12:09so I'm allowed to touch my face at home
- 00:12:11you know those are the rules another
- 00:12:12couple of terms that are really
- 00:12:13important to understand short or open
- 00:12:16when I teach classes I always use the
- 00:12:18example you know you have your grandma's
- 00:12:19television when your grandma's
- 00:12:20television stops working or her stereo
- 00:12:23stops working
- 00:12:23she says it's shorted my television
- 00:12:26shorted and all that means is she's not
- 00:12:28actually saying that it's actually
- 00:12:29shorted that there's a low resistance
- 00:12:31undesigned path she's saying that's
- 00:12:33doing something that she doesn't expect
- 00:12:34and so people have come to call short
- 00:12:37circuits anything that's doing something
- 00:12:39they don't expect but a short circuit is
- 00:12:40actually a very specific problem in
- 00:12:42electrical diagnosis and it is an
- 00:12:45undesigned low resistance path and it
- 00:12:47can be a nun designed low resistance
- 00:12:49path in between switch legs this is one
- 00:12:51that's kind of a this is disputed
- 00:12:52territory but I just use the common
- 00:12:54terms in our industry so a good example
- 00:12:56would be if I have a short in between
- 00:12:58this yellow wire coming from my
- 00:13:00thermostat which is the control circuit
- 00:13:01that powers my contactor this is a very
- 00:13:03simple one but imagine that this yellow
- 00:13:05wire was shorted to the white wire what
- 00:13:08would happen if the yellow wire was
- 00:13:09shorted to the white wire it would also
- 00:13:11energize whatever the white wire was
- 00:13:13hooked to so that could be the furnace
- 00:13:14that could be electric heat strips in
- 00:13:16the case of a heat pump and
- 00:13:18oh that would we would call that a short
- 00:13:20now kevin says wouldn't that be a shunt
- 00:13:21not a short and that may be that may be
- 00:13:23a better way of saying that either way
- 00:13:25it's it's it's a connection it's an
- 00:13:27undesigned connection I've heard it
- 00:13:28called a short quite often Caleb says
- 00:13:30it's a short I don't know it's just what
- 00:13:32I've always called it so I always just
- 00:13:34sort of say it's an undesigned low
- 00:13:35resistance path so when you have a path
- 00:13:37between two things that aren't designed
- 00:13:39to have a path between them to me that's
- 00:13:40a short now an overcurrent that's
- 00:13:42associated with a short that's what
- 00:13:44blows your fuse and so that's what we
- 00:13:45show here and in this case why does the
- 00:13:47fuse blow the fuse blows very simply
- 00:13:49because we have this you know we have
- 00:13:51our transformer here transformer goes
- 00:13:52into our fuse out of our fuse to our out
- 00:13:56of there to why and then it shorts to
- 00:13:59the other side of the transformer so
- 00:14:00it's the same as connecting this to this
- 00:14:02and we understand this intuitively
- 00:14:03because if you connect a battery and you
- 00:14:05connect the positive negative side of a
- 00:14:07battery together it shorts the battery
- 00:14:08out right you're connecting from one
- 00:14:10side to the other you have unrestricted
- 00:14:11flow of current now in the case of a
- 00:14:13battery this is actually where it gets
- 00:14:15interesting with batteries and I had to
- 00:14:17learn some of this doing more solar with
- 00:14:18the battery you have a limited power
- 00:14:20supply so when you short out a battery
- 00:14:21the battery goes dead right you ruin the
- 00:14:23battery when you short out something
- 00:14:25like a transformer or the high voltage
- 00:14:27into your house you have a much more you
- 00:14:29have a much greater power supply because
- 00:14:31ultimately it's connected to all the way
- 00:14:33back to the power plant and so in order
- 00:14:34to get it to shut off before it just
- 00:14:36melts everything all the way back you
- 00:14:38have to have these overloads you have to
- 00:14:40have these fusible links you have to
- 00:14:42have these circuit breakers that break
- 00:14:44the circuit so that way it doesn't
- 00:14:45damage the wiring and that's in this
- 00:14:47case what our fuse does our fuses on the
- 00:14:49second area of our transformer this
- 00:14:50transformer apparently has no primary
- 00:14:52because I just left that out for the
- 00:14:54sake of simplicity when we have this
- 00:14:56undesigned low resistance path that's
- 00:14:58what causes the fuse to blow these are
- 00:15:00all basic but what I find is that people
- 00:15:03who struggle with electrical diagnosis
- 00:15:05struggle with these basic concepts
- 00:15:07if you drill back enough generally
- 00:15:10speaking they don't have a solid picture
- 00:15:12in their head about the basics cuz once
- 00:15:14you build those building blocks then all
- 00:15:15you need is repetition I get people who
- 00:15:17ask me all the time hey I need more
- 00:15:19experience I need to be taught how to
- 00:15:21read schematics and diagrams so let me
- 00:15:24see here Eric says just try the phone
- 00:15:25app and the slides are showing up the
- 00:15:27slides might not work in a browser on a
- 00:15:29phone yeah that might be that might be
- 00:15:30what it is I'm
- 00:15:31but by the way all of these diagrams
- 00:15:32everything that you're seeing here
- 00:15:34because I'm getting a lot of requests
- 00:15:35for the diagrams all of them I have
- 00:15:36posted at one time or another on
- 00:15:38Instagram um I don't currently have them
- 00:15:40all at one place and the reason is is
- 00:15:43because I don't have my watermark on
- 00:15:44them so if you want to find them one at
- 00:15:47a time you can find them by going to
- 00:15:49Instagram and just looking back to the
- 00:15:50history and you can find them all and
- 00:15:52feel free to steal them from there but I
- 00:15:53don't want to create a single file
- 00:15:55repository of everything that I've
- 00:15:56created because then next thing I know
- 00:15:58it'll show up in a book somewhere not
- 00:16:00that I mind people using it but you know
- 00:16:01how that goes the point of what I'm
- 00:16:03saying here is is that when you drill
- 00:16:06back far enough usually it's a
- 00:16:07misunderstanding of fundamentals that
- 00:16:09causes people to get stuck or they learn
- 00:16:12the fundamentals and then they just
- 00:16:13don't do enough reps because frankly any
- 00:16:15of us who have who are pretty good at
- 00:16:17reading schematics and I don't claim to
- 00:16:19be honestly we think of guys who do a
- 00:16:22lot of commercial work and do it every
- 00:16:24day in and day out they tend to be the
- 00:16:25ones who are good at reading schematics
- 00:16:27why because in order to do commercial
- 00:16:29work on large complicated equipment you
- 00:16:31have to you have to get a lot of reps in
- 00:16:33doing in reading schematics and so they
- 00:16:36understand the fundamentals and then
- 00:16:37they get a lot of repetition and that's
- 00:16:38how you get good Francisco says Brian I
- 00:16:40have a question regarding fuses I have a
- 00:16:4130 amp fuse at 500 volts on a
- 00:16:43three-phase compressor I've asked
- 00:16:45several people and still don't know if
- 00:16:46anything above 500 volts will also blow
- 00:16:48fuse or only over amp situation Ione
- 00:16:51ormally you see 600 volt rated fuses
- 00:16:54it's fine to use a voltage rating on a
- 00:16:56fuse on a fusible link that is higher
- 00:16:58than the rating of the old one so it's
- 00:17:00totally fine to use a higher rating on
- 00:17:03the voltage not on the current so you
- 00:17:04got to match the current exactly but
- 00:17:06it's fine to use a higher voltage rating
- 00:17:08because that's just saying that is the
- 00:17:10voltage at which when you go over that
- 00:17:12it can actually bridge the fuse itself
- 00:17:14so a higher voltage rating on a fuse is
- 00:17:17a better quality it's not actually there
- 00:17:19to protect the unit for for that higher
- 00:17:22voltage wiring diagrams are really big
- 00:17:24let's talk about opens now so a lot of
- 00:17:26people will say that a short and an open
- 00:17:30or an open a short most commonly that's
- 00:17:33most commonly what will happen because
- 00:17:34they start calling everything a short
- 00:17:37but an open is a specific type of fault
- 00:17:39and that is where there is no path so a
- 00:17:41short is a none designed path generally
- 00:17:43a lower
- 00:17:44path that results in a overcurrent
- 00:17:46condition that blows a few strips to
- 00:17:48break or something like that an
- 00:17:49open-circuit is a break in the path of
- 00:17:52some sort so an undesigned break that
- 00:17:55results in things not happening that
- 00:17:57should be happening and I always teach
- 00:17:59it this way and I realize I confuse
- 00:18:00people more but I'll go ahead and
- 00:18:02confuse you I used to say when you have
- 00:18:04a short something happens that should
- 00:18:06not be happening namely blown fuse or
- 00:18:08some component being energized when it
- 00:18:10shouldn't be when you have an open
- 00:18:12there's something not happening that
- 00:18:14should be happening and the tricky part
- 00:18:15is is that a lot of times short circuits
- 00:18:17cause opens a good example would be is
- 00:18:19that this is a short circuit but once it
- 00:18:21blows the fuse now this is an open so
- 00:18:23the short circuit causes an open and the
- 00:18:26same thing is true of a circuit breaker
- 00:18:27right when you have a shorted compressor
- 00:18:29the short causes the breaker to open in
- 00:18:31order to protect the wires I'd answer
- 00:18:34the question there's some questions in
- 00:18:35chat about fuse types yeah you have to
- 00:18:38match the few step I'm not saying that
- 00:18:40I'm not saying that you can just swap in
- 00:18:42a different type of fuse because you do
- 00:18:44have different times you have slow
- 00:18:46versus fast you have different amperages
- 00:18:48so you so I'm not telling you to swap it
- 00:18:50out with a different fuse in any
- 00:18:52significant way but the actual voltage
- 00:18:54rating on a fuse that is a that is a
- 00:18:56rating that has to do with the point at
- 00:18:59which an arc can go across it so you can
- 00:19:01use a higher voltage and he's asking me
- 00:19:02it how much higher again most cases
- 00:19:05they're gonna be very close because
- 00:19:06they're gonna be the same general design
- 00:19:08so it's gonna be rare that your all of a
- 00:19:09sudden gonna have some fuse it looks
- 00:19:11exactly like another fuse that's gonna
- 00:19:12fit that's gonna be a significantly
- 00:19:13different voltage let's talk about
- 00:19:15schematics so one thing that's
- 00:19:16interesting is that when we get used to
- 00:19:19looking at ladder schematics after a
- 00:19:21while we get used to diagnosing left to
- 00:19:24right and we start to think about
- 00:19:25electrical circuits in terms of left to
- 00:19:27right that's kind of a mistake and it's
- 00:19:29something that happens actually with
- 00:19:30more experienced techs sometimes because
- 00:19:32this is an alternating current circuit
- 00:19:34so we have l1 here we have l2 here and
- 00:19:36then everything connects in between and
- 00:19:38in terms of isolating circuitry that's
- 00:19:41helpful now this is kind of a modern
- 00:19:42ladder schematic or a ladder diagram
- 00:19:45we're not everything is even left to
- 00:19:47right the way it used to be I mean a
- 00:19:49traditional one you would have two lines
- 00:19:50and everything would connect in between
- 00:19:51and with a lot of manufacturers
- 00:19:54especially in the residential side are
- 00:19:56starting to go away from that but it is
- 00:19:58helpful when you first get started to
- 00:20:00start on the left and work your way to
- 00:20:02the right but the reality is it's
- 00:20:04alternating current so it's not like the
- 00:20:06electrons are moving from one side and
- 00:20:07just going to the other side and here's
- 00:20:08where this gets interesting
- 00:20:10so let's talk about on this on this
- 00:20:12schematic here you have a what they call
- 00:20:15a adult what do they call this add a leg
- 00:20:18the right terminal that's not the right
- 00:20:20term my mouth is running much faster
- 00:20:21than my brain at the moment so they call
- 00:20:23this a like a one plus contactor and so
- 00:20:26you have your one give your one set of
- 00:20:29contacts here and then you have the
- 00:20:32shunt which is just connect it across
- 00:20:34and that's why they say thank you to
- 00:20:36everybody he's saying that so that's why
- 00:20:37it says 23 and 23 because electrically
- 00:20:40these are the same points which means
- 00:20:42that if you have this sort sort of
- 00:20:44system you have l2 connected all the
- 00:20:46time so l2 is connected all the time
- 00:20:48which means that there is potential
- 00:20:50present everywhere in the circuit at all
- 00:20:52times even when the system is off but
- 00:20:54which side is that coming from it's not
- 00:20:56coming from this side it's not coming
- 00:20:58from left to right because if we think
- 00:20:59just in terms of left or right well
- 00:21:00there we got an open open contact right
- 00:21:02there no it's coming from right to left
- 00:21:04because this is the other side of the
- 00:21:05circuit this is a really interesting one
- 00:21:07anyway but this is what happens is that
- 00:21:09a lot of technicians they will take a
- 00:21:11they'll take a voltmeter and they'll
- 00:21:12look to see if voltage is present and
- 00:21:14they will measure l1 and they'll measure
- 00:21:17l2 and what they'll find is or there
- 00:21:19although measure somewhere in the
- 00:21:21circuit and they'll find 120 volts to
- 00:21:23ground on both sides and they'll think
- 00:21:25that there's you know in most cases
- 00:21:26they're gonna they're gonna miss make up
- 00:21:27have a misdiagnosis because they're
- 00:21:29imagining that it's coming from this
- 00:21:31side when in reality it's just coming
- 00:21:32from the other side another interesting
- 00:21:35thing about this particular diagram
- 00:21:36which is why I use it because it's it's
- 00:21:38a kind of a weird one is we also show
- 00:21:40here we have a crankcase heater and we
- 00:21:42have our crankcase heater switch and so
- 00:21:44it goes through here through the
- 00:21:46crankcase you turn back here which is
- 00:21:48interesting because how would that work
- 00:21:50because it's both connected on the same
- 00:21:52side right how would this ever energize
- 00:21:56I'll wait until somebody explains it in
- 00:21:58check
- 00:21:59or somebody who wants to raise their
- 00:22:00hand how on earth would this crankcase
- 00:22:02heater ever energize given the way that
- 00:22:04this is wired Doug says it's a carrier
- 00:22:06that's true so they use magic so the
- 00:22:08answer is Jason says it it's only
- 00:22:10energized when it's off so it's only
- 00:22:11when the contactors open well how does
- 00:22:13that work it works because when this
- 00:22:15switch is closed this is a good way cuz
- 00:22:17I'd like to talk about a a voltmeter as
- 00:22:19a voltage drop measurement tool it's a
- 00:22:22way to think about a whole meter that's
- 00:22:23helped me a lot as I've gotten more cut
- 00:22:26more and more comfortable with a
- 00:22:27voltmeter through my career when this
- 00:22:28contact is closed if I take a voltmeter
- 00:22:30and I connect one half of the voltmeter
- 00:22:32to 11 and I hook the other half of my
- 00:22:35voltmeter the other side of my voltmeter
- 00:22:36to 21 if it's closed what am I gonna
- 00:22:38measure I'm gonna measure zero volts or
- 00:22:40there abouts why because a voltmeter is
- 00:22:42a voltage drop measurement tool I'm not
- 00:22:44measuring a potential difference between
- 00:22:46the two because when there's a closed
- 00:22:48switch there's very little resistance in
- 00:22:50between these two points so therefore
- 00:22:51there's almost no voltage drop right now
- 00:22:53if I open this switch now what is the
- 00:22:55voltage drop between these two points
- 00:22:57well now it's significant right because
- 00:22:58I have an air gap in between so I've got
- 00:23:00potential here I've got potential here
- 00:23:01there's an air gap in between that
- 00:23:02voltage drop is the entire voltage right
- 00:23:04because now that resistance in this air
- 00:23:07gap is significant it's a it's the
- 00:23:10entire it represents the entire voltage
- 00:23:11and so now I have 240 volts present
- 00:23:14across here well that's what this
- 00:23:15crankcase III uses because now it acts
- 00:23:17as the path to get in between the two
- 00:23:19sides so in actuality what's gonna
- 00:23:21happen in this circuit when this contact
- 00:23:23is open and this is obviously still
- 00:23:25closed because that's just a shunt
- 00:23:26what's gonna happen is we're gonna have
- 00:23:28and again I'm trying it this left to
- 00:23:29right way which is you know it's just
- 00:23:31silly but because it's not DC it's going
- 00:23:33both directions but it's gonna come
- 00:23:34through here it's gonna go through the
- 00:23:35switch it's gonna come through here and
- 00:23:37then it's going to travel through the
- 00:23:39compressor it's gonna go through the
- 00:23:40contactor and then back the other side
- 00:23:41so this run winding is going to take the
- 00:23:43brunt of that now why doesn't the
- 00:23:45compressor start running why doesn't it
- 00:23:46overheat well it's because this
- 00:23:48crankcase heater has a significant
- 00:23:49resistance and so the answer is this run
- 00:23:52winding is actually going to warm up and
- 00:23:55that becomes part of the crankcase
- 00:23:56heater strategy it's not enough current
- 00:23:59for it to run the compressor but it is
- 00:24:00enough to have a warm run winding
- 00:24:02because if you've ever measured the
- 00:24:04resistance on a compressor winding
- 00:24:07winding the winding and this is one of
- 00:24:09my biggest pet peeves
- 00:24:10I see people do is they will measure I'm
- 00:24:12going
- 00:24:12allows Tim dasta's EO to talk if he
- 00:24:14wants to so Tim I'm allowing you to talk
- 00:24:16if you want to unmute yourself feel free
- 00:24:18to join me hey bro hey there you are
- 00:24:20you're the first guy to join me on this
- 00:24:22podcast I'm so happy I thought I was
- 00:24:23going to talk the whole time how's
- 00:24:24things good man how are you good what do
- 00:24:27you want to know I wanted to know
- 00:24:28something that you wanted to talk about
- 00:24:30related to electro I was um held
- 00:24:33actually gonna answer your question that
- 00:24:34you just answered the power goes through
- 00:24:36the windings of the compressor because
- 00:24:38the winding just turned into a conductor
- 00:24:40at that point you're not creating an
- 00:24:41inductive field and so you're winding in
- 00:24:44this case you you know you're run while
- 00:24:46it's actually all of them but you're
- 00:24:47unwinding in this case is in the way
- 00:24:48that I just showed it it's acting as a
- 00:24:51resistive load
- 00:24:52so it's essentially just a heater you
- 00:24:54have a good way of do you have a good
- 00:24:56way of thinking of that like how do you
- 00:24:58how do you describe these things if
- 00:25:00somebody I'll ask it this way so
- 00:25:01somebody says to you hey I have a really
- 00:25:03hard time reading schematics cuz I get
- 00:25:06that a lot how do you answer that
- 00:25:07question what do you say to somebody
- 00:25:09Tim muted himself again fine fair enough
- 00:25:11I thought that was a public question
- 00:25:12others others can also others can also
- 00:25:17you know add in but what are your
- 00:25:20thoughts I mean I think it's pretty much
- 00:25:21how you explained it that current flows
- 00:25:23and everyone thinks that current takes
- 00:25:26the path of least resistance and what we
- 00:25:28have to remember is that it takes all
- 00:25:29paths and so it just depends on how easy
- 00:25:31that path is and you'll have the most
- 00:25:33energy or the most work that's done so
- 00:25:36if that easy path is a short circuit a
- 00:25:38bare wire to wire short then you're
- 00:25:40gonna get a lot of energy if it's not a
- 00:25:42very good path and you've got a lot of
- 00:25:44voltage drop across it then you're not
- 00:25:46going to get a lot of energy at one
- 00:25:48place but all those constants like you
- 00:25:50said are just important to kind of
- 00:25:52instill early on and then get them out
- 00:25:54there working on it to actually have
- 00:25:56them read those readings as soon as
- 00:25:58possible but they gotta have what you're
- 00:26:00doing here well there you go
- 00:26:01and I agree completely cuz you agreed
- 00:26:03with me first so then I agreed with you
- 00:26:04this is this has been just this has been
- 00:26:06just lovely but yeah but you pointed out
- 00:26:08what you pointed out was really smart
- 00:26:09about the parallel paths that this idea
- 00:26:12paths of least resistance because this
- 00:26:14wasn't in my slide and I wanted to
- 00:26:15mention this when people say electricity
- 00:26:17takes the path of least resistance no it
- 00:26:20takes all paths of sufficiently low
- 00:26:22resistance that's one caveat that I will
- 00:26:24add because the do
- 00:26:26electricity take all paths well no
- 00:26:28because I mean an air-gap is technically
- 00:26:30a path that could be bridged but isn't
- 00:26:32because the resistance is sufficiently
- 00:26:34high that no electrons actually move
- 00:26:35through that path but when we're talking
- 00:26:37about things like electrical circuits if
- 00:26:39there is a path then electrons are going
- 00:26:41to move across that path they're going
- 00:26:43to move across it proportional to the
- 00:26:45resistance in that circuit so you look
- 00:26:47at resistance you look at voltage that's
- 00:26:48gonna tell you how much current is gonna
- 00:26:50move across that path so left to right
- 00:26:51you sell yourself short when you do that
- 00:26:53when you only think in terms of left or
- 00:26:55right because in a 240-volt circuit it's
- 00:26:58also coming from right to left so
- 00:27:00another thing is is that when you have
- 00:27:01run whining for example here then you
- 00:27:03have the crank case heater the reason
- 00:27:04why the run winding doesn't really get
- 00:27:06that hot is because your windings in
- 00:27:08your compressor are actually pretty low
- 00:27:10resistance and I've had this happen a
- 00:27:12bunch of times so I've mentioned this in
- 00:27:13several podcasts so forgive me if I've
- 00:27:15already said this so many times when you
- 00:27:17have when you measure a cross from leg
- 00:27:19to leg on a compressor so say you
- 00:27:21measure from run to start and then start
- 00:27:23to come and run to comment those are
- 00:27:24going to be very low resistances in some
- 00:27:26cases those resistances will be so low
- 00:27:28that your meter will actually rain when
- 00:27:29you're measuring leg to leg and that
- 00:27:31doesn't mean that your compressor is
- 00:27:32always gonna draw these ridiculously
- 00:27:34high currents because if you work Ohm's
- 00:27:36law it will look like you're gonna have
- 00:27:38these you know 100 amps whatever that's
- 00:27:40only what it draws when it starts once
- 00:27:42that compressor gets moving and you get
- 00:27:44that inductive reactance that's
- 00:27:45additional impedance is what we call it
- 00:27:48it's additional resistance electrical
- 00:27:49resistance that shows up once that motor
- 00:27:51starts running once that inductance
- 00:27:53kicks in and so the problem is this is
- 00:27:55this is where rubber meets the road a
- 00:27:56lot of technicians they will measure
- 00:27:58from leg to leg and they will see these
- 00:27:59very low resistances and they will think
- 00:28:01that it's failed especially if they use
- 00:28:04something like one of those mega meter
- 00:28:06things and they connect leg the leg
- 00:28:07that's a misunderstanding of how those
- 00:28:08things are supposed to work those are
- 00:28:09all ways to go to ground and so when
- 00:28:11you're checking from short for shorts
- 00:28:12you're generally checking the ground now
- 00:28:14man this happened the other day with a
- 00:28:15very smart technician who works for us
- 00:28:17we had a situation where he was using a
- 00:28:19meter very good quality meter and he
- 00:28:21measured from leg to leg and he checked
- 00:28:24the Copeland specs and he saw that it
- 00:28:26was measuring lower than what the
- 00:28:27Copeland spec said so then he said it
- 00:28:29was failed the problem was is that a lot
- 00:28:31of meters even pretty good quality ones
- 00:28:33when they get below an ohm or in that
- 00:28:36range there they get kind of inaccurate
- 00:28:38because it's such a small measure
- 00:28:39and so he was seeing a lower measurement
- 00:28:41than what Copeland said but it was just
- 00:28:43his meter his meter was just showing a
- 00:28:44lower ohm reading than what the what the
- 00:28:46manufacturer specs said and so he
- 00:28:48condemned the compressor the compressor
- 00:28:49was not bad so leg to leg shorts or
- 00:28:52something you got to be really careful
- 00:28:53with diagnosing because you have to
- 00:28:55understand your meter you have to look
- 00:28:56at the specs from the manufacturer
- 00:28:58generally speaking we're gonna find
- 00:28:59short circuits by measuring to ground
- 00:29:01not by measuring from leg to leg and
- 00:29:03frankly I always use it what we call the
- 00:29:06redneck test and the redneck test is is
- 00:29:08that once you get done confirming that
- 00:29:09you think it's the compressor that's
- 00:29:10shorted well then isolate the compressor
- 00:29:12start it back up and see if everything
- 00:29:14else runs without the compressor connect
- 00:29:16and that gives you an indication we
- 00:29:17don't condemn compressors in almost any
- 00:29:20application because they say that
- 00:29:22they're bad on a meter if they're not
- 00:29:24actually drawing over current in real
- 00:29:26life so again you bird did a bird did a
- 00:29:28video on that that's a that's a good
- 00:29:30example of that michael says unplug it
- 00:29:32question mark yeah so disconnect the
- 00:29:33compressor if it's a plug well it's just
- 00:29:35a plug just disconnect it if it's you
- 00:29:37know terminals take a picture of it so
- 00:29:38you know how they go back on take the
- 00:29:39wires off I don't take him off at the
- 00:29:41contactor Michael says take him off at
- 00:29:42the contact or no I take them off at the
- 00:29:44compressor I take them off at the
- 00:29:45compressor I tape them up and then I put
- 00:29:47everything back together and I start it
- 00:29:48back up and if everything else runs and
- 00:29:51it was before it was shorted out it was
- 00:29:53tripping a breaker and now everything
- 00:29:54else runs well now I've isolated the
- 00:29:56problem down to the compressor which
- 00:29:58this is the number one way that good
- 00:30:01diagnosticians diagnose is they do
- 00:30:03isolation and Confirmation versus just
- 00:30:06using a meter saying it's bad and then
- 00:30:08moving on you always have to confirm at
- 00:30:10the actual device isolate and if
- 00:30:12possible use other parts to replace to
- 00:30:15even check and make sure to double-check
- 00:30:17you know this is where when people who
- 00:30:19work on big facilities this is how they
- 00:30:20do it they're not being parts changers
- 00:30:22by just verifying checking against
- 00:30:25checking against checking making sure
- 00:30:26that it is that part before you condemn
- 00:30:29something and say that it's bad throw it
- 00:30:31in the trash right to always double
- 00:30:32checking and this is where even and I
- 00:30:34use jumper wires more often than I even
- 00:30:36use meters in a lot of cases it's very
- 00:30:38difficult for me to give a lot of
- 00:30:40examples of this because it happens in
- 00:30:42real life so often the situation's vary
- 00:30:44so much that you run into so you touched
- 00:30:46on something and it kind of got me
- 00:30:48thinking so on this diagram you've got a
- 00:30:50single pole contactor I've seen
- 00:30:52technicians they
- 00:30:53find a bad contactor and they replace it
- 00:30:55and say well I don't have a single-pole
- 00:30:57contactor I've got two full contactor
- 00:30:59and that's always better than a
- 00:30:59single-pole contactor I'll throw it on
- 00:31:01there well in this case if they do that
- 00:31:03their crankcase heater will never
- 00:31:04energize am I correct
- 00:31:06correct yes if you do it that way your
- 00:31:08crankcase heater will never energize and
- 00:31:11really the only right way and this
- 00:31:12application is to use either that sort
- 00:31:15of the same sort of contactor or to
- 00:31:17shunt out one leg of your contactor so
- 00:31:20you can take one leg of your contactor
- 00:31:22and just connect from top to bottom with
- 00:31:23a big piece of wire and and that will
- 00:31:25that will essentially shunt that leg out
- 00:31:27but again sometimes that requires double
- 00:31:29logging or whatever so in these cases
- 00:31:30this is the one rare case where it
- 00:31:32really there isn't another way around
- 00:31:33that for example train had a version of
- 00:31:37this but it wasn't it wasn't the same
- 00:31:38sort of situation where they would just
- 00:31:39connect to the bottom side but it wasn't
- 00:31:42feeding through the compressor winding I
- 00:31:43would have to test it I don't know for a
- 00:31:45fact but if you took this and if I
- 00:31:47instead of connecting it in this way if
- 00:31:49I just hooked it from here and then over
- 00:31:51to the other side so that we would be
- 00:31:53energized actually no that wouldn't that
- 00:31:55wouldn't work trying to think here yeah
- 00:31:57no the only right way to do this would
- 00:31:58be by shunting out one side that's
- 00:32:00really the that's really the only way
- 00:32:01and again I don't even know if I want to
- 00:32:03tell somebody to do it that way in this
- 00:32:05case yeah that's a lesson two texts that
- 00:32:07you may be going back behind another
- 00:32:09technician you may be putting on the
- 00:32:10fourth contactor and the lifespan of
- 00:32:12that unit um it might be a good idea
- 00:32:13just to check the wiring diagram and
- 00:32:16make sure that you're putting on the
- 00:32:17right style of contactor before you just
- 00:32:18put on what was already there yep
- 00:32:20absolutely and this is actually
- 00:32:21something we've talked about a lot in
- 00:32:22the past when these when those were more
- 00:32:24common because that's not actually stock
- 00:32:26on most units even that come with that
- 00:32:28wiring diagram that's sort of a generic
- 00:32:29wiring diagram and that's a they have a
- 00:32:31little star that this may exist
- 00:32:33you don't see that in the field as often
- 00:32:35as you once did and so it's not as big
- 00:32:37of a deal but there was a time when that
- 00:32:38was actually quite common that is that
- 00:32:40is an issue and you have to pay
- 00:32:41attention to those details
- 00:32:42alright so voltage drop measurement tool
- 00:32:44I'm gonna read this line because it's a
- 00:32:46confusing line but once you get your
- 00:32:48head around it I think you'll find it
- 00:32:50really helps you be a better
- 00:32:51diagnostician think of your volt meter
- 00:32:53as a voltage drop measurement tool okay
- 00:32:56and we've talked about that before but
- 00:32:57here's the line the voltage drops across
- 00:32:59east each resistance or load whether
- 00:33:02designed or undesigned in the circuit is
- 00:33:04proportional to the percentage of the
- 00:33:06total
- 00:33:07circuit resistance that load represents
- 00:33:09I'm just gonna tell I'm gonna tell you a
- 00:33:11story to help you get your head around
- 00:33:13this particular phrase here rather than
- 00:33:16because I could draw it on a circuit and
- 00:33:17start throwing numbers at you but if I
- 00:33:19throw numbers at you a lot of text check
- 00:33:21out because we don't think in terms of
- 00:33:22numbers if you look in the book the
- 00:33:23books gonna show you different home
- 00:33:25ratings for different loads and that's
- 00:33:27how they teach it but think of it this
- 00:33:28way okay so I've got a circuit and it's
- 00:33:31not working right right and I find that
- 00:33:33I have a bunch of resistance in a loose
- 00:33:36lug in a disconnect there's a loose lug
- 00:33:38in a disconnect and so it's carbon DUP
- 00:33:40it's been arcing and so now there's
- 00:33:41additional resistance in that loose lug
- 00:33:44right we get our heads around that
- 00:33:46there's additional resistance am I gonna
- 00:33:47measure a voltage drop across that way I
- 00:33:49will now it might not be significant but
- 00:33:51if I measure a voltage drop across that
- 00:33:53whatever voltage drop I measure is
- 00:33:55proportional to the percentage of the
- 00:33:57total circuit resistance that load
- 00:33:59represents so this teeth is really
- 00:34:00simple I have an arced up terminal and I
- 00:34:02measure 24 volts of drop across that
- 00:34:05arced up terminal on a 240 volt circuit
- 00:34:07what does that tell me that tells me
- 00:34:09that 10 percent of the total circuit
- 00:34:11resistance is in that terminal let's
- 00:34:13make it even more simple like we said
- 00:34:15before if I go back here and I measure
- 00:34:17240 volts from here to here from
- 00:34:19terminal 23 to terminal 11 I measure 240
- 00:34:22volts that tells me that a hundred
- 00:34:24percent of the voltage drop in this
- 00:34:26circuit right now is present between
- 00:34:28those two points and that makes sense
- 00:34:29that's why you measure nearly the fully
- 00:34:31applied voltage across a load right if I
- 00:34:33measure between common and run right
- 00:34:35between common and run and this
- 00:34:37contactor is closed what am I gonna
- 00:34:39measure gonna measure 240 volts or there
- 00:34:41abouts if 240 volts is present from here
- 00:34:43to here I should measure about 240 volts
- 00:34:45from here to here
- 00:34:46why because nearly a hundred percent of
- 00:34:49the total circuit resistance is that
- 00:34:51exist from here to here is present from
- 00:34:53here to here if this had 10% voltage
- 00:34:56drop in it then it would also have 10%
- 00:34:58of the circuit resistance and vice-versa
- 00:35:00I'm interested to see if that makes
- 00:35:02sense to anybody does anybody who's like
- 00:35:03that either they don't get that at all
- 00:35:04let's see if I have any hands any hands
- 00:35:06raised so I've got a couple hands raised
- 00:35:07I'm gonna I'm gonna allow we got Chris
- 00:35:09Roseberry we got Michael Makara we got
- 00:35:12freon man any of you want to want to
- 00:35:15comment on that you just unmute
- 00:35:17yourselves
- 00:35:17Jamie says no use number
- 00:35:19well I did I did use numbers and it
- 00:35:22still didn't make sense so normally how
- 00:35:23they would show it is they would show
- 00:35:24multiple loads in series and so they
- 00:35:26would teach this as a series circuit the
- 00:35:28thing is is that most circuits we work
- 00:35:29on are in series let's see so somebody
- 00:35:32somebody's talking who's here
- 00:35:33me hey free on man what's going on how
- 00:35:35are you Brian very good very good who is
- 00:35:37this
- 00:35:38I'm Jim Landry and I own reliable
- 00:35:39refrigeration in Boston
- 00:35:41sweet are you unlock down right now well
- 00:35:43we're not on lockdown but they did
- 00:35:45suspend permits on three of my jobs is
- 00:35:47that good or bad it's discipline you get
- 00:35:49to work without them checking up on you
- 00:35:51because that sounds good no no no no you
- 00:35:53can't work at all no okay well that's
- 00:35:56the wrong direction that sounds yeah
- 00:35:57that is the wrong direction absolutely
- 00:35:59so what are your thoughts I was a girl
- 00:36:03why couldn't talk most of the time so I
- 00:36:05apologize okay okay this is my first
- 00:36:08time I've ever actually went to a live
- 00:36:10webinar all right so I got your email a
- 00:36:12while back and I signed in I downloaded
- 00:36:15zoom and Here I am so yeah well you know
- 00:36:18I look at your thing every day at night
- 00:36:20and all that you look at my thing every
- 00:36:21day a night that sounds if he yeah tech
- 00:36:28tips yeah I'm with yes sir okay well
- 00:36:33thanks for being here all right no
- 00:36:34problem who else who else we got here
- 00:36:36Chris yeah how you doing good good
- 00:36:38what's going on with you you know I just
- 00:36:39want to share a story with you now had
- 00:36:41the other day all right let's hear it
- 00:36:42you know family and start the compressor
- 00:36:44was home and looking at a capacitor fan
- 00:36:46side is bad right so tell the homeowner
- 00:36:48hey pastures bad i hook it up the
- 00:36:50breaker was trip reset the breaker went
- 00:36:52outside push the disconnect in and
- 00:36:54breaker trip begin so of course you know
- 00:36:56most of Thomas is a compressor issue
- 00:36:58unplugged the plug go back in reset the
- 00:37:00breaker come back out it tripped again
- 00:37:02and long story short the fan was
- 00:37:04actually shorting out you know the whole
- 00:37:06unit and tripping that breaker which was
- 00:37:08a first for me because most of time the
- 00:37:10fan doesn't you know have enough to trip
- 00:37:12that but uh yeah it is it is more
- 00:37:15uncommon on residential equipment to
- 00:37:16find condenser fans shorted to ground
- 00:37:19and you know why that is I mean I like I
- 00:37:21said I took everything out thought it
- 00:37:23may be been the contact it took all the
- 00:37:24wires off and you know I don't know why
- 00:37:27that happened like I said that was my
- 00:37:29first interaction in 15 years any any
- 00:37:31motor can
- 00:37:32theoretically short out but condenser
- 00:37:34fan motors are much less likely to for a
- 00:37:36couple reasons one the forces at play
- 00:37:38aren't as great and so you don't have as
- 00:37:40much torque going on but secondly
- 00:37:42because the gap in a condenser fan motor
- 00:37:44is air and a compressor you have that
- 00:37:47that whole thing is full of refrigerant
- 00:37:48and you have oil and you have everything
- 00:37:50else so when you have a you know some
- 00:37:52sort of catastrophic issue in there
- 00:37:54where something breaks off and goes
- 00:37:55flying around and banging around it's
- 00:37:57much more likely to cause a consistent
- 00:38:00to ground short than it is in a
- 00:38:02condenser fan motor so there's a couple
- 00:38:03different reasons but yeah you'll
- 00:38:05definitely find condenser fans it cause
- 00:38:08shorts more in larger commercial
- 00:38:09applications where you have greater
- 00:38:11forces at play and that sort of thing
- 00:38:12but unrest attention it is it is a
- 00:38:14little bit more rare but good find
- 00:38:15and that's isolation diagnosis what you
- 00:38:17did there was isolating and kind of
- 00:38:19walking down the line until you figured
- 00:38:21out which component it was which is in
- 00:38:22my book a totally acceptable way of
- 00:38:24doing it also my brother thanks for
- 00:38:26joining me yes sir
- 00:38:27I'm not gonna spend a lot of time on
- 00:38:28this particular phrase the voltage drop
- 00:38:30measurement tool either you get it or
- 00:38:32you don't here and I'm not doing a good
- 00:38:33very good job of describing it because
- 00:38:35every time I describe this one it's hard
- 00:38:37for people to get their head around but
- 00:38:38I guess to sum it up we mostly work on
- 00:38:41parallel circuits and so that means that
- 00:38:43you have only one load in the path
- 00:38:45between the two sides of your circuit so
- 00:38:47in the case of a 240 volt circuit that
- 00:38:49would be between l1 and l2 in the case
- 00:38:51of 120 volts that would be between l1
- 00:38:53and neutral in the case of 24 that would
- 00:38:55be between hot and common right and so
- 00:38:56each one of those circuits parallel
- 00:38:58paths only has one load and so when we
- 00:39:00measure across the load we're measuring
- 00:39:03generally a hundred percent of the
- 00:39:05voltage drop because the or nearly
- 00:39:07because almost all the resistance is
- 00:39:09going to be in the load the case of you
- 00:39:10know let's use an example presser would
- 00:39:12be the compressor windings in a
- 00:39:13contactor on the Y circuit that would be
- 00:39:16the contactor coil right so you'd
- 00:39:17measure 27 volts or whatever it is
- 00:39:19across the contactor coil but if you add
- 00:39:21another voltage drop in parallel or in
- 00:39:24series with that parallel load in that
- 00:39:26same path then that voltage drop
- 00:39:28depending on what percentage of the
- 00:39:29resistance is that's going to be what
- 00:39:31percentage of the voltage drop it is and
- 00:39:33so this is how we can use our mirrors to
- 00:39:36find things that are undesigned
- 00:39:38or connectivity whatever and we can use
- 00:39:40our meters to find problems in the
- 00:39:42circuit and it's also helpful when
- 00:39:43you're diagnosing it overly complicated
- 00:39:45circuits and you
- 00:39:46your meter on it and you measure some
- 00:39:48weird voltage what are you measuring
- 00:39:49you're measuring the voltage drop
- 00:39:51between those two points you can say
- 00:39:52potential difference that's fine but a
- 00:39:54meter is always two leads in you're
- 00:39:56measuring between two points if you're
- 00:39:58using a voltmeter next thing is you know
- 00:40:00I always want people to look for the
- 00:40:02obvious I can't tell you how many times
- 00:40:03and I use this this is another image
- 00:40:05that I made for the for the folks in
- 00:40:07Haiti how many times it's just the
- 00:40:08simple things that people do wrong where
- 00:40:10they wrap it the wrong direction you
- 00:40:12know around a terminal or they use a you
- 00:40:15know they take stranded wire and they
- 00:40:17wrap that around the terminal and the
- 00:40:18stranded wires coming off all over the
- 00:40:19place rather than using a crimp on
- 00:40:21terminal or they make a crimp on
- 00:40:23terminal incorrectly or they leave a
- 00:40:25bunch of bare wire exposed or you have
- 00:40:27wires that are crossing one another you
- 00:40:29know we're crossing a discharge line or
- 00:40:31rubbing out on a piece of metal there's
- 00:40:33a lot of different things that are just
- 00:40:35obvious I'm diagnostic know knows that
- 00:40:38an experienced technician keeps their
- 00:40:39eyes open for that a newer technician
- 00:40:41often will miss and from a diagnostic
- 00:40:43skill standpoint that is a really
- 00:40:45invaluable skill and also you know just
- 00:40:48never allowing these little details to
- 00:40:50just you know pass by the wayside double
- 00:40:52logging is a really big one where people
- 00:40:53take multiple wires and jam it
- 00:40:54underneath a lug or you're not getting
- 00:40:56good connection and so all of those
- 00:40:57things can add resistance to the circuit
- 00:40:59which can then cause problems because it
- 00:41:01causes voltage drop additional
- 00:41:03resistance causes voltage drop which is
- 00:41:04part of what I was describing there it's
- 00:41:07the same thing when you you know when
- 00:41:08you have a switch that starts to get
- 00:41:09carbon up but like a contactor that can
- 00:41:11add voltage drop to the circuit and
- 00:41:13cause problems Kevin says so far no air
- 00:41:15quotes but we got a rub out yes that's
- 00:41:16true I always do air quotes but see now
- 00:41:18now if I do air quotes you can see me
- 00:41:21and so that kind of ruins it and I do
- 00:41:22talk a lot about rub outs and it's not a
- 00:41:24dirty thing it's just what happens when
- 00:41:27a wire rubs out on a metal part and when
- 00:41:29they love each other very much they
- 00:41:31create other little wires breakers
- 00:41:33overloads and wires this is a we're
- 00:41:35gonna get we're gonna finish up here on
- 00:41:36one of my favorite things that I now you
- 00:41:39guys are just being you guys are just
- 00:41:40you you're crossing the line over there
- 00:41:42in chat now breakers overloads and wires
- 00:41:44water sizing is super important it
- 00:41:46really is very important but it's really
- 00:41:48misunderstood in all segments of the
- 00:41:50industry so not just by air conditioning
- 00:41:52and refrigeration technicians but also
- 00:41:54by electricians because wire sizing is
- 00:41:56not as simple as this chart right here
- 00:41:58so this chart here shows 14 gauge
- 00:41:5914 amps 12 gauges 20 amps 10 gauges 30
- 00:42:02amps these are all based on sort of
- 00:42:04worst case scenario applications using I
- 00:42:07think it's what is it 60 degrees Celsius
- 00:42:09wire which is what nm is nm means
- 00:42:12nonmetallic that's what we call romex
- 00:42:15trade name ro max right and so when
- 00:42:16we're used to working in residences and
- 00:42:18they have that 60 degree Celsius
- 00:42:20insulation on them or it's row max this
- 00:42:23is where these sizes come from but also
- 00:42:24this is copper this isn't aluminum so
- 00:42:27there's a lot of different variables
- 00:42:28that factor in here and there's also
- 00:42:30some D rating variables meaning there's
- 00:42:32some cases where if you're running
- 00:42:33through very hot areas then you have to
- 00:42:36de rate for that lots of different
- 00:42:37factors but the one thing that's sort of
- 00:42:39a saving grace for us in our industry is
- 00:42:42that the manufacturers give us on the
- 00:42:44data plate what we size the breaker to
- 00:42:47and what we size the wire to believe it
- 00:42:49or not and if you follow that as an air
- 00:42:51conditioning contractor you're safe
- 00:42:53you've done you've followed proper
- 00:42:56practices and so let's use an example
- 00:42:58here this is actually a pool heater now
- 00:43:00I know I'm good I know I'm gonna do this
- 00:43:01and everybody's like cuz this is one of
- 00:43:03these like really disputed things out
- 00:43:04there in the industry but trust me do
- 00:43:06your research you will find that this is
- 00:43:07the case minimum circuit ampacity
- 00:43:10amperage capacity of the wire this is
- 00:43:12what you size your wire to so you find a
- 00:43:14wire that the NEC says and there's a lot
- 00:43:16of factors okay so I'm not gonna give
- 00:43:18you all these factors but if the NEC
- 00:43:19says that it can carry 40 point to one
- 00:43:22amps under the conditions that you're in
- 00:43:24wire length isn't one of them by the way
- 00:43:25that's when people will always say is
- 00:43:26that the length of the wire is voltage
- 00:43:28drop that's actually not one of the
- 00:43:29factors that the NEC requires you to
- 00:43:31consider we won't go into why that is
- 00:43:33but it's it that's actually only a
- 00:43:34suggestion in the NEC it mostly has to
- 00:43:36do with the type of wire it is the
- 00:43:38insulation whether or not the
- 00:43:39connections what the connections are
- 00:43:40rated for and what the temperature is
- 00:43:42and how many wires are running through
- 00:43:44what they call a Raceway but anyway you
- 00:43:46find theirs that was a lot you find the
- 00:43:49wire that's appropriate for this size
- 00:43:51and that's the wire you connect and then
- 00:43:53you find the breaker you can connect up
- 00:43:55to a 60 amp breaker now you could go
- 00:43:58down to the size of the wire ampacity
- 00:44:00you can go down now you may have
- 00:44:01nuisance trips but you cannot go above
- 00:44:03this so you could put a 60 amp breaker
- 00:44:05on a wire that's designed to carry 40
- 00:44:08point to one and people will say that is
- 00:44:10complete heresy you're gonna burn down a
- 00:44:12house no you're not because
- 00:44:13this appliance has an overload built
- 00:44:16into all of the motors that will shut
- 00:44:18them off before you have a consistent
- 00:44:21overload condition that could melt the
- 00:44:23wire so the reason why they allow for it
- 00:44:25is one it's because of starting amps we
- 00:44:27get starting amps are higher and you
- 00:44:28they don't want to have nuisance trips
- 00:44:30so that's why they allow a bigger
- 00:44:31breaker on a wire that's smaller cuz
- 00:44:33again on this most people would say well
- 00:44:35you got to put a number six wire on it
- 00:44:36no you don't you may have to based on
- 00:44:38other factors but as far as we're
- 00:44:40concerned as AC technicians as long as
- 00:44:42the wire will hinder 40 amps we can put
- 00:44:44a 60 M breaker on it Tim says inspectors
- 00:44:46don't go by this and arguing with
- 00:44:47inspectors like wrestling a pig you wear
- 00:44:49yourself out and after a while you'll
- 00:44:50realize the pig likes it yes and that's
- 00:44:53fine I'm not telling you to get in
- 00:44:54fights with inspectors do what you've
- 00:44:56got to do in your area based on the what
- 00:44:58we call the a HJ the authority having
- 00:45:00jurisdiction but most people most
- 00:45:02inspectors I found because I went
- 00:45:04toe-to-toe with an inspector on this
- 00:45:05kalila I sent them the Michael Holt
- 00:45:07video I sent them my article I did for
- 00:45:09the news and I said just take a look at
- 00:45:11this and they changed their mind yeah
- 00:45:12you'll find some people who want to
- 00:45:13fight but if they do then just you know
- 00:45:15do what you gotta do there's another
- 00:45:16example so here's a carrier this is
- 00:45:18actually my house we have a 50 amp
- 00:45:21breaker and that's what I've gotten my
- 00:45:22panel and in this particular case and
- 00:45:24number 10 wire is actually acceptable
- 00:45:26given the type of wire and the
- 00:45:28insulation rating on the wire that's
- 00:45:29being used and all that other stuff so
- 00:45:31on my house I've got a 50 amp breaker
- 00:45:33and at number 10 wire running to my
- 00:45:35condenser hopefully you don't hear the
- 00:45:37fire trucks from your house when my
- 00:45:38house burns down look the point is is
- 00:45:41that this is this is allowable based on
- 00:45:44the National Electrical Code section 440
- 00:45:46of the NEC and the reason why I bring
- 00:45:48this up is just because it's a fun one
- 00:45:50it's one of my favourite topics because
- 00:45:51this really has very little to do with
- 00:45:52diagnosis it's more just about the
- 00:45:54electrical code that is that see look
- 00:45:56there's the end of the there's the end
- 00:45:57of the slideshow but the biggest thing
- 00:45:58that I wanted to kind of point out was
- 00:46:00from an electrical diagnosis standpoint
- 00:46:02is I think a lot of people who really
- 00:46:04struggle with electrical diagnosis
- 00:46:06struggle with having the cartoons in
- 00:46:07their head having the pictures having
- 00:46:09the basic those real basics and it's not
- 00:46:11I think a lot of people would argue that
- 00:46:13it's math I don't think it's math I know
- 00:46:14a lot of really good diagnosticians who
- 00:46:16are terrible at math I'm not good at
- 00:46:18math I don't use math in electrical
- 00:46:20almost ever I mean I guess there's a few
- 00:46:23cases where I do but very rarely do I
- 00:46:25use math with electrical
- 00:46:26or what I do is I understand the
- 00:46:28relationships between concepts and I
- 00:46:30have a visual in my head of how things
- 00:46:32work and then when once you have that
- 00:46:34basic visual then you get to schematics
- 00:46:36and laddered and you know a lot of
- 00:46:38schematics and diagrams and then you
- 00:46:40just have to use them a lot so you have
- 00:46:42to get a lot of repetitions on it and
- 00:46:43that's something I'd like to see schools
- 00:46:44doing more of and apprenticeship
- 00:46:46programs doing more of is giving people
- 00:46:47a lot more repetitions on schematics and
- 00:46:50diagrams and some of it can be that you
- 00:46:51draw them yourselves some of it can be
- 00:46:53that you're diagnosing based on them but
- 00:46:55you have to be using them in conjunction
- 00:46:56with a real piece of equipment you can't
- 00:46:58be just going through schematics I think
- 00:47:01if you think you do yourself a
- 00:47:02disservice because you have to have a
- 00:47:04reference to a real piece of equipment
- 00:47:06and so for those of you who still find
- 00:47:07yourself really struggling you know take
- 00:47:09you take a scrap piece of equipment out
- 00:47:11in the scrap yard and just go through it
- 00:47:13rewire it based on the diagram do it
- 00:47:15again do it again do it again grab
- 00:47:16another piece of equipment do the same
- 00:47:17thing get some reps in of looking at the
- 00:47:20diagram and ik weighting that to a real
- 00:47:22piece of equipment over and over and I
- 00:47:23think that will help you quite a bit
- 00:47:25anything anything anybody wants to talk
- 00:47:26about before we wrap up cuz it's 9:00
- 00:47:28you know we are we're pretty much done
- 00:47:29here this was kind of weird I didn't I
- 00:47:31don't like I don't like the PowerPoint
- 00:47:33presentation I need to let you guys know
- 00:47:34how cuz I wanted to talk to you all more
- 00:47:36than you did let's see Erik Kaiser shear
- 00:47:38I'm gonna let Eric talk oh I'm on Eric
- 00:47:40to tell me what I missed
- 00:47:41you gotta unmute yourself Eric if you're
- 00:47:42still here what's up Brian hey man how's
- 00:47:44things how about you very good I think
- 00:47:47part of what made this difficult is that
- 00:47:49there's just so many darn people on here
- 00:47:50compared to how many what they get
- 00:47:52there's a lot of people on here and
- 00:47:53looks like you got good attendance
- 00:47:55tonight yeah I'll say one of the biggest
- 00:47:56things that I see technicians struggling
- 00:47:59with in diagnosis is troubleshooting the
- 00:48:02ground and trying to troubleshoot
- 00:48:04circuits to ground and not taking the
- 00:48:06readings across components to be able to
- 00:48:10diagnose the component and I think you
- 00:48:12you you went into it there with the
- 00:48:13measuring across the contactor and you
- 00:48:17know you should have the same voltage
- 00:48:18and when you're looking at that ladder
- 00:48:20diagram between 11 and 23 and 11 and 21
- 00:48:25win that contactors right exactly
- 00:48:28yeah that no that's it that's a really
- 00:48:29good example and measuring yeah
- 00:48:31measuring the ground in general is just
- 00:48:32just not the best practice but just out
- 00:48:36of curiosity what are some times that
- 00:48:38misery
- 00:48:39is a good practice measure the ground
- 00:48:41for me is a safety piece damn just find
- 00:48:44out if there is voltage present before I
- 00:48:46go sticking my fingers in there because
- 00:48:49I'm gonna create or the technician
- 00:48:51whoever is gonna go in there is gonna
- 00:48:52create that path to ground so anything
- 00:48:54I'm gonna touch I want to know if
- 00:48:55there's power on it absolutely and
- 00:48:57that's that that's a really good point
- 00:48:58so Michael I'm gonna um you you cuz
- 00:48:59Michael said he had a story hello hey
- 00:49:02what's what's the story Michael come on
- 00:49:04hey not much you know just sitting here
- 00:49:06talking to you
- 00:49:07good day follow-up in Connecticut here
- 00:49:08awesome I was I was up in Connecticut
- 00:49:10recently nice nice um yeah so a couple
- 00:49:13weeks ago I was working on a this was a
- 00:49:14Lennox rooftop and I will say Lennox is
- 00:49:17most interesting diagrams of all the
- 00:49:19units mm-hmm this particular unit was
- 00:49:21designed for medical space but then they
- 00:49:23converted into a pharmacy and it had a
- 00:49:25two-speed three-phase motor with dual
- 00:49:28contactors so low speed would energize
- 00:49:31one contactor one would dropout energize
- 00:49:34a high-speed contactor air balancer went
- 00:49:36out and we're trying to do an air
- 00:49:38balance and when you ran the unit in
- 00:49:39cooling it started short cycling I got
- 00:49:41sent out there to go look at the problem
- 00:49:43and so I started going through all the
- 00:49:45voltages checking everything it was on
- 00:49:47automation system so I took it off the
- 00:49:48automation system and I checked low
- 00:49:51voltage everything was good checked high
- 00:49:53voltage everything was good I ran the
- 00:49:54unit standalone and everything was fine
- 00:49:56and I when I put on the automation
- 00:49:59system back online it was short cycle
- 00:50:01but I had no voltage drops everything
- 00:50:03was good on the primary in the secondary
- 00:50:05side of the transformer so long story
- 00:50:07short I will say that I found that the
- 00:50:10current sensor on the rooftop unit was
- 00:50:12on when the fan would drop out from low
- 00:50:15speed the high speed and the contact
- 00:50:17there's a switch on a call for cooling
- 00:50:18it would lose its control status and
- 00:50:21automation system would cause a short
- 00:50:22cycle with energized 24 take it away
- 00:50:25energize it take it away huh yeah we had
- 00:50:28a younger guy there and he um couldn't
- 00:50:30figure it out so I'm after a while going
- 00:50:33back and forth back and forth
- 00:50:34I had the automation company program a
- 00:50:36delay but it was just it was something
- 00:50:37that was interesting because most guys
- 00:50:39walked up to the units at all fine all
- 00:50:41the voltages are good when the unit is
- 00:50:43on running stand alone but when
- 00:50:45automations and they always blamed it on
- 00:50:47the automation to a certain extent but
- 00:50:49they didn't they didn't check all the
- 00:50:50voltages and see what was truly going on
- 00:50:53the unit that's actually a really good
- 00:50:54point this is the concept of always test
- 00:50:57under the conditions that are present
- 00:51:00when the problem exists and this is the
- 00:51:02challenge with using test modes and a
- 00:51:05lot of cases any sort of overrides if
- 00:51:07you're not testing especially with weird
- 00:51:09problems if you're not testing under the
- 00:51:12conditions under which the issue shows
- 00:51:14up then you can miss things and that's
- 00:51:16just a really good a thorough
- 00:51:17diagnostician always runs all modes and
- 00:51:20operates the system under the conditions
- 00:51:23that it's that it's gonna actually
- 00:51:24operate under so yeah good good catch
- 00:51:25there yeah and also just to go back
- 00:51:27earlier I wanted to just let some guys
- 00:51:29know too because I ran into this with
- 00:51:30other guys like you said with the your
- 00:51:32technician who was using the ohmmeter
- 00:51:34on a lot of these flukes field piece
- 00:51:36whatever you may have they have an auto
- 00:51:38range on there they're ohms and
- 00:51:41sometimes it'll change the reading
- 00:51:43automatically on you you can't always
- 00:51:45pick it yourself so I was tough guys be
- 00:51:48not be knowledgeable of what whether
- 00:51:50you're retreating uh k megaohms where
- 00:51:53the decimal point is on the meter makes
- 00:51:54a huge difference that's a big one
- 00:51:56and I see that all the time it's like
- 00:51:58you expected to auto range back and then
- 00:51:59it doesn't and that throws you off so
- 00:52:01that's really big well thanks Michael I
- 00:52:03appreciate it right thank you hi Jason
- 00:52:05what do you got hey I've got a little
- 00:52:07story here really kind of a simple story
- 00:52:09went out to call the other day and the
- 00:52:12guy is thermostat blown up was a
- 00:52:13residential unit once it was a four-ton
- 00:52:16mobile home two years old it blew up his
- 00:52:18thermostat indoor board and outdoor
- 00:52:20board so we went in and got a new boards
- 00:52:22new thermostat and everything got him
- 00:52:24put in but before I went to figure out
- 00:52:26the problem I didn't put that thermostat
- 00:52:27on the wall cuz I wasn't about no
- 00:52:29thermostat that's one home made sure
- 00:52:31that the boards were fused out properly
- 00:52:33and then I just jumped it at the
- 00:52:35thermostat into cool mode and heat mode
- 00:52:37to see what was going on there tried to
- 00:52:39jump it into Cuomo jump you know red to
- 00:52:41orange yellow and green and it blew the
- 00:52:43fuse just like that so I didn't put my
- 00:52:44popper in there and figured I was on my
- 00:52:46reverse invalid wire so I just went
- 00:52:48figured out you know the thermostat
- 00:52:50there and I went to their handler jumped
- 00:52:51it out there and I figured out it was in
- 00:52:53the outdoor unit so we're not there
- 00:52:54undid the orange wire then put all my
- 00:52:57power back on it the air handler my back
- 00:52:59out there and just just touch the wire
- 00:53:00to see if it would arc a big art and it
- 00:53:03did so this is where it kind of got
- 00:53:04interesting because I was like you know
- 00:53:06it's
- 00:53:06two year old unit I wasn't expecting
- 00:53:08anything major to really be wrong like
- 00:53:10this but I went and unplugged the wires
- 00:53:13off the reversing valve cool tested the
- 00:53:15resistance across that and it was
- 00:53:17written really low but um I went ahead
- 00:53:19put the horns wire back together
- 00:53:22just to see if the short was in those
- 00:53:24wires and that was something that
- 00:53:26another guide showed me just to the
- 00:53:28isolation technique like that always
- 00:53:30makes sure it's not just a short and the
- 00:53:32wires going to that thing that's got the
- 00:53:35problem and yeah it was just that coil
- 00:53:36is bad pulled that thing off and the
- 00:53:38only thing I didn't have to isolate was
- 00:53:40I didn't have a solenoid magnet on the
- 00:53:41truck thankfully the reversing valve was
- 00:53:43good but I wouldn't bought one that day
- 00:53:45also just a little tip there I thought
- 00:53:47I'd share yeah and that's a good one and
- 00:53:49that's actually a weird one too because
- 00:53:50it can actually be both ways it's tricky
- 00:53:53because you can have a shorted solenoid
- 00:53:55which is what you had but the other
- 00:53:57thing that you got to be careful with is
- 00:53:58that solenoids do run low homes by
- 00:54:01themselves because it's that inductive
- 00:54:03reactance that shows up because in
- 00:54:04solenoid is a magnet I mean that's
- 00:54:06really what it is and in some cases if
- 00:54:08you have it for example this is a good
- 00:54:10example if you pull a solenoid off of
- 00:54:11the reversing valve and you energize it
- 00:54:13the thing will over amp and it will
- 00:54:15overheat and it'll actually it can
- 00:54:17actually fail that way and so in some
- 00:54:19cases when the when the valve isn't
- 00:54:21actually engaging the way it's supposed
- 00:54:22to that can actually result in the
- 00:54:25solenoid coil I'm drawing high amps but
- 00:54:28you were correct in that when it happens
- 00:54:30instantaneously like that when you have
- 00:54:32that high current right away like that
- 00:54:33and it's actually taking it out you know
- 00:54:35tripping the fuse right away or giving
- 00:54:37you the big spark that's an indication
- 00:54:39that it's actually shorted within the
- 00:54:40solenoid because generally that
- 00:54:42condition is just like if you've ever
- 00:54:43had a contactor that gets stuck open
- 00:54:45where it can't engage into the magnet
- 00:54:47that will result in high current but
- 00:54:49it's not gonna be that instantaneous
- 00:54:50kind of like really high it'll actually
- 00:54:52a lot of cases take out a transformer
- 00:54:54before it even takes out the fuse and
- 00:54:56which is sort of a weird it's a weird
- 00:54:57thing about the Transformers we work on
- 00:54:59because the Transformers we use or for
- 00:55:00TVA which means that if you take 40
- 00:55:03divided by 24 it means that they're
- 00:55:04rated for about one point it takes one
- 00:55:06point six six amps but yet we put five
- 00:55:09amp fuses on them so when you have cases
- 00:55:11where you've got a you know a coil or
- 00:55:13something that's not engaging properly
- 00:55:15and it's drawn three amps or something
- 00:55:16like that it's not going to blow the
- 00:55:18fuse in a lot of cases it'll just take
- 00:55:19the transformer out on you
- 00:55:20but anyway so just just a side note
- 00:55:22there yeah that's a that isolation
- 00:55:24diagnosis is the way to do that there
- 00:55:26are purists who work in very high-end
- 00:55:28controls environments who will say well
- 00:55:30you know you and that isolation
- 00:55:31diagnosis creates us arcs and that can
- 00:55:33damage controls and all that and there
- 00:55:35is some areas of our industry where
- 00:55:37that's true but especially in mostly
- 00:55:39what we work at 24 volt controls
- 00:55:40isolation diagnosis is absolutely the
- 00:55:42way to go and it's the way that I've
- 00:55:43done it most of my career versus you
- 00:55:45know pulling out an ohmmeter and doing
- 00:55:47it one at a time because there's the
- 00:55:48challenges that are associated with
- 00:55:50ohm-meters and our 9-volt batteries sure
- 00:55:52yeah thank you
- 00:55:53cool thanks man sorry poor Jason I kind
- 00:55:55of went off on him there I got to be
- 00:55:56careful before going full nerd on people
- 00:55:58got to prepare them anyway well thank
- 00:56:00you all for joining I'm gonna actually
- 00:56:01set cuz one thing that I the only thing
- 00:56:03I regret about this episode is I would
- 00:56:05have wanted to talk to more of you and
- 00:56:07so I'll set some rules and guidelines
- 00:56:08next time for how to interact and
- 00:56:11that'll make it a little easier but
- 00:56:12we're gonna get some more people on the
- 00:56:14live on the live podcasts others other
- 00:56:16contributors rather than just me acting
- 00:56:18on so hopefully you got something out of
- 00:56:20that it was a little a little
- 00:56:21off-the-cuff but we'll be doing more of
- 00:56:22these soon and hey thanks for listening
- 00:56:25and we will talk to you next time on the
- 00:56:27HVAC school podcast
- 00:56:29[Music]
- 00:56:36[Applause]
- 00:56:37[Music]
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